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Main Trailer1
Main Trailer1
on
Vibration analysis of a
three axle trailer
by:
Birhanu M.
&
Girma D.
advisors:
Ir. Fisseha Meressa
(M.Sc.Lecture, Mechanical eng’g department.)
Eng. Mahitem H/selassie
(Mesfin industrial eng’g )
05/26/24 1
Problem Identification
• MIE is one of equipment manufacturing and
industrial companies in Ethiopia .
• Trailer is one of the main products of the
company . Among these, trailers of length 7.0m
encounter two main problems which are a failer
on the front axle and excessive vibration.
• The problem happens when the overall length of
trailer is changed from 7.5 to 7 m without
changing the wheelbase
05/26/24 2
Objective
The main purpose of this project is to study the dynamic
(vibration) analysis of :
- Trailer of 7.5 m length with 20 ton load (wheel base = 3800)
– Trailer of 7.5 m length without load (wheel base = 3800)
– Trailer of 7.0 m length with 20 ton load (wheel base = 3800)
– Trailer of 7.0 m length without load (wheel base =3800)
– Currently used trailer of 7.0 m length with 20 ton load (wheel
base =3450)
– Currently used trailer of 7.0m length without load (wheel
base=3450).
has been investigated and the eigen-vectors (mode-shapes) and
eigen-values (natural frequencies) determined.
05/26/24 3
Specification and description
Trailer – 1
• Overall length: 7500mm
• Overall width: 2500mm
• Front board height: 1400mm
• Side and rear board height: 700mm
• Side and rear grill height: 600mm
• Load capacity 20ton
wheel base 3800mm
05/26/24 4
…contd
05/26/24 5
….contd
Trailer-2
• Overall length: 7000mm
• Overall width: 2500mm
• Front board height: 1600mm
• Side and rear board height: 900mm
• Side and rear grill height: 600mm
• Load capacity 20ton
• Wheelbase 3800mm
05/26/24 6
Figure 7.0m trailer with wheelbase 3.8m.
05/26/24 7
….contd
Trailer 3
Wheel base
=3450mm
05/26/24 8
Degree of freedom
• The minimum number of independent coordinates required to
determine completely the position of all parts of a system at any
instant of time is known as the degree of freedom of the system
05/26/24 9
…contd
05/26/24 10
…contd
05/26/24 11
Vibration analysis procedure
Most practical vibrating systems are very complex and therefore it is
impossible to consider all the details for a mathematical analysis
The overall behavior of the system can be determined by considering a
simple model of the complex physical system.
The analysis of the vibrating system usually involves the following
procedures
• Physical modeling
• Mathematical modeling
• Derivation of the governing equations
• Solution of the equations
• Validity of the solution
• Interpretation of the results
05/26/24 12
Newton's law
M (t ) J
05/26/24 13
Matrices
05/26/24 14
3 MODELING
. Main parts
-suspension system(including axle)
-tyre and
-trailer body
The mathematical model may be linear or non linear,
depending on the behavior of the component of the system.
Sometimes the mathematical model is gradually improved
to obtain more accurate results.
05/26/24 15
3.1 Suspension system
• to isolate the vehicle body from the road shocks which may be in the
form of bounce, pitch, roll, or sway.
• as the suspension system has energy storing and energy dissipation
characteristic, it can simply be modeled as a spring and a damper as
shown below.
05/26/24 16
Cont ..
According to data obtained from the manufacturer
• Deformation of front suspension when loaded with 12ton
= (485-455)mm= 30mm
• Deformation of the rear suspension when loaded with 12ton:
= (490-460)mm = 30mm
Ksf =3.924*106N/m
Krs1 = Krs2 =3.924*106N/m
05/26/24 17
Tyre stiffness
05/26/24 18
Cont….
• The size of the tyre used for the trailer is known to be
12.00R20. For this tyre from MATADOR-ADDIS the
following specification were found:
• Aspect ratio =1
• Total diameter=(20+12*2)*25.4=1118mm
• Unloaded tyre radius =1118/2=559mm
• Loaded (dynamic) Tyre Radius for 3750kg of load =538mm.
• Tyre deflection =559-538=21mm.
Therefore the stiffness of single tyre is determined as
Kt = 1751785.7N/m
05/26/24 19
…contd
• However, the deflection of the chassis is very much small when
compared to the deflections of the suspension spring and the tire that it
can be considered as if it is rigidly fixed, so the model can be expressed
as :
05/26/24 20
…..contd
• By taking the equivalent spring stiffness
and damping the model can be minimized which is suitable for the
analysis
05/26/24 21
Cont…
05/26/24 22
AutoCAD
05/26/24 23
….contd
05/26/24 24
Analysis using two springs
…………………………………… (4.1.5)
05/26/24 25
…contd
• After certain step:
1
M 0 0 K
A
0 L I 0
m m
k1 k2
L a2 a1
L K
M
I
I a1k2 a2 k2
L L
0 0 1 0
0 I
0 0
0 1
05/26/24 26
Matlab result 1
05/26/24 27
Analysis with three springs
05/26/24 28
…contd
MatLab Results 2
05/26/24 29
Conclusion and recommendation
Conclusion
Though the dynamic analysis result conducted for the
three options has a slight difference interims of natural
frequency ( ) a growth of 4% and 7.3%1 in the first and
second methods respectively.
05/26/24 30
…..contd
with reducing the wheelbase from 3.8m to 3.45m
the growth in the natural frequency has been
significantly removed even slightly better than the
original.
Therefore, this dynamic analysis supports the
modification recommended changing the wheelbase
from 3.8m to 3.45m.
05/26/24 31
…contd
Recommendations
for better accurate dynamic results, computing the three
degree of freedom (3DOF) analysis of the trailer may be
important.
if better accuracy is necessary, there should be a vibration
measuring instrument.
3D assembly of the trailer has taken much time, but it was
better to focus on the dynamic analysis so that a better
result will be achieved.
05/26/24 32
Thanks
?
05/26/24 33