MANITOU BHL 2.

0
LOADER KINEMATICS
06-09-2023
 Max dump Max Max Max Max Max Reach Below Rollback Lift Cylinder Bucket
angle operating dump loadover hinge reach at full ground at open Cylinder
height height height pin at full height dig ground length/close Open
(h26) at 45° (h24) height height 45° (r3) depth length* length/Clos
(h23) (h25) (r) e length*

51° 4230 2780 3310 3570 1250 710 156 45

Target
51° 4307 2796 3311 3552 1252 839 156 47.8 1919/1145 1450/1082
Achieved Bore 80 Bore 75/
Rod 55 rod 50

• Due to the implementation of a Parallelogram mechanism, the bucket

maintains its 45° rolled back position during the lift cycle. * Subject to minor variations
The maximum variation is from 47.8° to 45.02° during the lift cycle

• When the loader arm is lowered from 45° dump at max height without
operating the tilt cylinder, the bucket angle automatically reduces to
11.9° at ground which will improve the cycle time.

Note: All dimensions in ‘mm’

 177.5°

420
(220.89, 357.22)
w.r.t to bucket hinge (963.62, 429.48)

760

50
0

330
(0,0)
105
(1455.53, 200.8)
5
(2005.94, 245.47)
(81.013, -316.53)
(2700, 0)
(828.136, -240.65)
(150, -610)
w.r.t to bucket hinge

Loader bucket 3D was provided

my MEI on 25th Aug. Kinematics is
developed considering the same.
Boom clear of all interferences at worst condition
Loader arm
envelope

m m
2
108
l =
t Cy
e
ck
Bu

Boom Cyl = 1187 mm (at ground

condition)

Ground
Max dump height at 45° (h23)
Reach at full height 45° (r3)

h23 = 2796

r3 = 839
Max hinge pin height (h25)

h25 = 3552
Max loadover height (h24)
Max reach at full height (r)

h24 = 3311
r = 1252
Max operating height (h26)

h26 = 4307
Max dump angle
108
2m
m

51°
Parallelogram Mechanism

10
45.02° 82

82
10

19 1
9 (@
ma
xh
ei g
ht)
47.8°

1187 (@ ground)

Lift Cylinder fully extended and bucket

47.8° roll back at ground
cylinder length unchanged.
For lift cylinder bore dia of 80 mm
Operating pressure
Operating area of cylinder (head-end)
Total available force in the cylinders
for operation (including both
cylinders)
Force in cylinders need to carry self
weight (including both cylinders)
Force in cylinders available for ‘lift
capacity’
Achievable ‘lift capacity’ as per force
triangles
*These calculations are done when the
225 bars loader arm is at max height
(π/4*802) = 5026.5 mm2
2X 22.5 X 5026.5= 226194.5 N
= 23057.56 kgf
5195.5 kgf
23057.56 - 5195.5 = 17862.06 kgf
3467.13 kgf

Bucket cylinder design

(75mm bore/50mm rod)
Force in cylinders due to 728.5 kgf
structure weights
Force in cylinders due to lift 2304 kgf
capacity (3467 kgs)
Total force in cylinders 3032.5 kgf Since the pressure in the bucket cylinders
Operating area of cylinders 2454 mm2 is less than the operating pressure of 225
bars, the cylinders are capable of lift
Pressure in each cylinder 60.6 bar
capacity of 3467 kgs
CG of rated bucket volume

Loader assembly
CG

Lift capacity
Available force in cylinder for lift
capacity (@225 bar and 80 mm
bore)

Achieved lift
capacity
 Lift Cylinder design Bucket cylinder design
(No force in cylinder as the bucket
pivot is given hinge support during
(75mm bore/50mm
testing) rod)
Force in cylinders due - 689 kgf
to structure weights
Force due to shovel - 9173.6 kgf
breakout force (5229
kgf)
Total force in cylinders - 9862.6 kgf
Operating area of - 2454 mm2
cylinders
Pressure in cylinders - 197 bar
Shovel breakout
force

**The above calculations are done when the cutting edge of bucket is parallel and
20 mm above ground (as per ISO 14397-2)
Since the pressure in the cylinders is less than the operating pressure of 225 bars,
the cylinders are capable of sustaining a shovel breakout force of 5229 kgf (target).

At 225 bars in the cylinder, a maximum shovel breakout force of 6025 kgs can be
Force in tilt cylinder
achieved due to breakout
force
 Lift Cylinder design Bucket cylinder design
(80mm bore/ 55 mm (75mm bore/50mm
rod) rod)
Force in cylinders due 3672 kgf 689 kgf
to structure weights
Force due to arm 19386 kgf 8230 kgf
breakout force (4691
kgf)
Total force in cylinders 23058 kgf 8919 kgf
Operating area of 5026.5 mm2 2454 mm2
cylinders
Pressure in cylinders 225 bars 178 bar

**The above calculations are done when the cutting edge of bucket is parallel
and 20 mm above ground (as per ISO 14397-2) Loader arm breakout
force
Since the pressure in the cylinders is less than the operating pressure of 225 bars,
the cylinders are capable of sustaining an arm breakout force of 4691 kgf (target)
At 225 bars in the lift cylinder and with bore dia of 80 mm, a maximum
arm breakout force of 4691 kgs can be achieved

Force in lift cylinders due to loader arm

beakout force