PLC (Programmable Logic Controller)

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PLC (PROGRAMMABLE LOGIC

CONTROLLER)
May 29, 2018 • Download as PPTX, PDF
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PLC is an industrial computer designed for

multiple inputs and output arrangements. It
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M Manoj Gowda K
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5
PLC (PROGRAMMABLE LOGIC CONTROLLER)
1.Presented By (PROGRAMMABLE LOGICCONTROLLER)

“PLC” Manoj K M.Tech (CIM) 1MS16MCM09
2.Contents ◻ What is PLC? ◻ History of PLC ◻ Major
components of PLC ◻ Operational sequence of PLC ◻ Ladder
logic ◻ Advantages ◻ Disadvantages ◻ Application 2 29 May
2018
3. What is PLC? PLC is an industrial computer designed for
multiple inputs and output arrangements. It is capable of
storing the instructions to implement control functions such
as sequencing, timing, counting, arithmetic, data
manipulation and communication. 3 29 May 2018
4. History of PLC ◻ PLC was introduced in late 1960’s ◻ First
commercial & successful Programmable Logic Controllers was
designed and developed by Modicon as a relay replacer for
General Motors. ◻ Earlier, it was a machine with thousands of
electronic parts. ◻ Later ,in late 1970’s,the microprocessor
became reality & greatly enhanced the role of PLC permitting
it to evolve form simply relay to the sophisticated system as it
is today. 4 29 May 2018
5.PROCESSOR POWER SUPPLY I M N O P D U U T L E O M U
O T D P U U L T E PROGRAMMING DEVICE From
SENSORS
Pushbuttons, contacts, limit switches, etc. To OUTPUT
Solenoids, contactors, alarms etc. Major Components 5 29
May 2018
6. POWER SUPPLY Provides the voltage needed to run the
primary PLC components I/O MODULES Provides signal

conversion and isolation between the internal logic- level
signals inside the PLC and the field’s high level signal.
PROCESSOR Provides intelligence to command and govern
the activities of the entire PLC systems. PROGRAMMING
DEVICE Used to enter the desired program that will determine
the sequence of operation and control of process equipment
or driven machine. Major Components 6 29 May 2018
7. PLC operation sequence 1)Self test: Testing of its own
hardware and sołware for faults. 2)Input scan: If there are
no problems, PLC will copy all the inputs and copy
their values into memory. 3)Logic solve/scan: Using
inputs, the ladder logic program is solved once and
outputs are updated.
4)Output scan: While solving logic the output values are
updated only in memory when ladder scan is done, the
outputs will be updated using temporary values in memory.
Self test Input scan Logic scan Output scan 7 29 May 2018
8. Programming Languages of PLC Most common
languages
encountered in PLC programming are: 1) Ladder Logic 2)
Functional Block Diagram 3) Sequential Function Chart 4)
Boolean mnemonics 8 29 May 2018
9. ◻Ladder logic is a programming language used to
develop
sołware for PLC used in industrial control applications.
RUNGES RAIL RAIL Ladder Logic 29 May 2018 9
10. Ladder Logic language for PLC. ◻ It is well suited
to
express Combinational logic. ◻The main ladder logic symbols
represent the elements : Make contact Break contact Relay
coil 10 29 May 2018
11. Ladder Logic For Basic gates A B Logic(Y) OFF OFF ON
ON
OFF ON OFF ON OFF OFF OFF ON AND Gate A B Logic(Y)
OFF OFF ON ON OFF ON OFF ON OFF ON ON ON
R Gate OR Gate A OR Gate A A B B Y Y 11 29 May
2018
12.NOR Gate A B Y A B Logic(Y) OFF OFF ON ON OFF ON
OFF ON ON ON ON OFF A B Logic(Y) OFF OFF ON
ON OFF ON OFF
ON ON OFF OFF OFF NAND Gate B Y A Ladder Logic For
Basic gate 12 29 May 2018
13. Block diagram of a PLC OutputsLED s Inputs 13 29 May
2018
14.Programming Example: ◻ Ladder Logic Program for
Start/Stop of Motor : X1 Y1 Y1X2 29 May 2018 14
15. Advantages of PLCs: ◻ Reliability. ◻ Flexibility in
programming and reprogramming. ◻ Cost e"ective for
controlling complex systems. ◻ Small physical size. ◻ High
speed of operation. ◻ Ease of maintenance /troubleshooting.
◻ Reduced space. ◻ Energy saving. 15 29 May 2018
16. Disadvantages of PLCs ◻ PLC devices are proprietary it
means that part or sołware of one manufacturer can’t be
used in combination with parts of another manufacturer. ◻
Limited design and cost option. ◻ Fixed Circuit Operations. ◻
PLCs manufacturers o"er only closed architectures. 16 29 May
2018
17. Applications: ◻ Wherever automation is desired the
PLCs are best suited to meet the task. ◻ Few examples of
industries where PLCs are used : 1) Robots manufacturing and
control 2) Car park control 3) Train control station system 4)
Food processing 5) Materials handling 6)Machine tools
7)Conveyer system etc. 17 29 May 2018
18. Case study-1 26 May 2018 18 Automation of Soda Ash
Handling System using PLC and SCADA in Glass Production
Line The glass production line all systems are controlled by
DCS (Distributed Control System) but some sub systems are
controlled by Electromechanical Relay System (Hard Wired
Control System). The relay control system looks toward many
issues. To limit that issues the system change from relay
control system to PLC (Programmable logic controller) control
system. In this proposed system all parameters are controlled,
processed and monitored with help of Allen Bradley PLC.
Abstract
19.26 May 201816 Schematic Diagram of Soda Ash Handling
System
20. 26 May 201820 Flow Chart
21. 26 May 201821 Ladder Logic Program
sequence without changing of wiring, it reduce the fault
occurrence, it eliminated hardwiring, easy to monitoring,
easy to find out the problem occur in the system. So the
system improves the overall productivity and also it reduce
system breakdown because of using programmable logic
controller. Conclusion
26.Case study-2 26 May 2018 26 AUTOMATION OF
CONVEYOR
USING PLC Abstract - The development of programmable
logic controller (PLC) makes it possible to do the required
changes to the program without changing the electrical
circuit connections. The Siemens s7-300 series
programmable logic controller is used to mechanize the
system and sołware for programming used is SIMATIC
manager.
27.Case study-2(cont…) 26 May 2018 27 Siemens s7-300
28.Case study-2(cont…) 26 May 2018 28 FLOW CHART
29.Case study-2(cont…) 26 May 2018 29 Program in
SIMATIC Manager sołware Here programming language
used is functional block diagram. Here to make program
faster and save memory function block used. Following
pictures shows program to control conveyor motor in
function block.
30.Case study-2(cont…) 26 May 2018 30 Conclusion
E"icient monitoring and control of industrial
automation. There will be immense control and
monitoring of conveyor belt. Possible to do the required
changes to the program without changing the electrical
circuit connections.
31.Thank You!!! 31 26 May 2018 Download
now
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PLC (PROGRAMMABLE LOGIC

PLC is an industrial computer designed for

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PLC (PROGRAMMABLE LOGIC CONTROLLER)

1.Presented By (PROGRAMMABLE LOGICCONTROLLER)

primary PLC components I/O MODULES Provides signal

About Support Terms

Do not sell or share my

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