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DEVELOP FOR MANUFACTURING

( DFM )
- ROLL OUT -

23 Feb 2024
GOAL:
EXCELLENT MANUFACTURABIL-
ITY
( HIGHEST QUALITY & HIGHEST EFFICIENCY )
HAND OVER IE / LEAN NEW MODEL INITIAL EFFICIENCY (CR2 - CS1)
SEASON SS24 SPORTSWEAR RUNNING ORIGINALS CREATE BY APPROVE 1 APPROVE 2 APPROVE 3 AKNOWLDEGE AKNOWLDEGE AKNOWLDEGE

4
TN / TD
NS
EFF
FORECAST IE DEV IE HEAD CTL SPW CTL RUN+ORI IE PWJ COMM HEAD OF DEV

DEVELOP FOR MANUFACTURING (DFM) : HAND OVER 4 / IE LEAN / NEW MODEL INITIAL EFFICIENCY (CR2- CS1)
HAND OVER BOTTOM ENGINEER FULL SIZES RUN (FSR) CONFIRMATION
SEASON SS24 MODEL NAME SUPERNOVA STRIDE CREATE BY APPROVE 1 APPROVE 2 APPROVE 3 APPROVE 4 APPROVE 4 AKNOWLDEGE AKNOWLDEGE AKNOWLDEGE

7
CATEGORY RUNNING OUTSOLE 652 40 S0 AW NM
FORECAST 2,125,001 X MIDSOLE 1 LIKESTRIKE 2.0 014 45C CM HR61
MIDSOLE 2 3010 bio TPEE
BE CAT. HEAD BE COMMERCE HOT P RESS STOCKFIT QIP BOTTOM QIP HEAD OF DEV GM PWJ
SAMPLE SIZE (CR2 & CS1) MANUFACTURING CONCERN FEEDBACK: HJ J UNG J H P ARK J D SHIN DIDIK S KC P ARK
NO PHOTO (BEFORE) MANUFACTURING PROBLEM EXPLANATION PHOTO (AFTER) SOLUTION STATUS ETC
PROBLEM : REBOUNDING Cha nge pa rting line inwa rd for pre ve nting the
REASONS: re bounding. e ve n though ha ve re bounding is s ue ca n
Parting line
Pa rting on the e dge , the fla s hing a fte r trim m ing a nd cove r by Powe rfoa m
UV proce s s ris k to ha ve re bounding is s ue

1 CONFIRM 22- Aug- 24


rebound
after UV

PROBLEM : REBOUNDING Cha nge pa rting line inwa rd for pre ve nting the
REASONS: re bounding. e ve n though ha ve re bounding is s ue ca n
Parting line
Pa rting on the e dge , the fla s hing a fte r trim m ing a nd cove r by Powe rfoa m
UV proce s s ris k to ha ve re bounding is s ue
rebound
after UV
2 CONFIRM 22- Aug- 24

PROBLEM : REBOUNDING Cha nge pa rting line inwa rd for pre ve nting the
REASONS: re bounding. e ve n though ha ve re bounding is s ue ca n
Parting line
Pa rting on the e dge , the fla s hing a fte r trim m ing a nd cove r by Powe rfoa m
UV proce s s ris k to ha ve re bounding is s ue
rebound
after UV

3 CONFIRM 22- Aug- 24

DEVELOP FOR MANUFACTURING (DFM) : HAND OVER 7 / BOTTOM ENGINEER / FULL SIZES RUN CONFIRMATION
HAND OVER COMMERCIALIZATION CS3 TO PRODUCTION
SEASON SS26 MODEL NAME SUPERNOVA STRIDE CREATE BY AKNOWLEDGE 1 AKNOWLEDGE 2 AKNOWLEDGE 3 AKNOWLEDGE 4 AKNOWLEDGE 5

8
CATEGORY RUNNING MODEL NO.
FORECAST 2,125,001 ARTICLE NO.
DEV. TYPE TN COMM.TRACK
P. MONTH 9- 11 ACTUAL ASSEMBLY TRIAL DATE COMM. CAT. HEAD OF COMM. HEAD OF DEV. P ROD QIP GM PWJ
ASSEMBLY PRODUCTION DATE J H P ARK DIDIK S J D SHIN KC P ARK
NO. CS3 MANUFACTURING DOC READINESS CHECK REMARK NO. CS3 MANUFACTURING DOC READINESS CHECK REMARK
1 EVS & CTQ 6 Proce s s Flow Cha rts (PFC): Tre a tm e nt

Shoe photo
2 Ne w Mode l Efficie ncy 7 BPFC: Stockfit & As s e m bly
3 Production La y Out & Ma te ria l Ha ndling 8 SOP: Cutting - Stitching - As s e m bly
4 Sm a rt Tolls & J ig 9 Gra dding She e t
5 Te ch.Adoption: Auto Cut & Com pute r Stitch 10
NO MANUFACTURING DOCUMENT CHECK REMARK NO MANUFACTURING DOCUMENT CHECK REMARK
1 EVS & CTQ 5 PFC TREATMENT (SUBCONT)
2 IE LAY OUT & EFFICIENCY 6 PFC BOTTOM & STOCKFIT
3 MATERIAL HANDLING 7 PFC (SOP) CSA
4 SMART TOOLS & J IGS 8 PACKAGING
5 AUTO CUT & COMP. STITCHING 9
1s t CS3 / PRODUCTION TRIAL : 15 / MARCH / 2024, RESULT:
NO CS3 ACHIEVEMENT TARGET ACTUAL REMARK
RELEASE RELEASE + NOTES X REJECT 1 LABORATORY TEST (MT,CT,FGT) PASS CS2 a ll re s ult PASS
CS3 APPROVAL SIGN OFF 2 OCPT (FIT & WEAR) PASS CS2 a ll re s ult PASS
3 RFT STOCKFIT ≥85%
4 RFT TREATMENT ≥85%
5 RFT ASSEMBLY ≥85%
PROD.MGR PTT IE LEAN QIP COMMERCE ADIDAS LOM 6 NEW MODEL EFFICIENCY ≥77% PWJ a gre e d Eff + 10%
1.
NOTES
2.
2nd CS3 / PRODUCTION TRIAL : 27 / MARCH / 2024, RESULT:
NO CS3 ACHIEVEMENT TARGET ACTUAL REMARK
X RELEASE RELEASE + NOTES REJECT 1 LABORATORY TEST (MT,CT,FGT) PASS CS2 a ll re s ult PASS
CS3 APPROVAL SIGN OFF 2 OCPT (FIT & WEAR) PASS CS2 a ll re s ult PASS
3 RFT STOCKFIT ≥85%
4 RFT TREATMENT ≥85%
5 RFT ASSEMBLY ≥85%
PROD.MGR PTT IE LEAN QIP COMMERCE ADIDAS LOM 6 NEW MODEL EFFICIENCY ≥77% PWJ a gre e d Eff + 10%
1.
NOTES
2.
DEVELOP FOR MANUFACTURING (DFM) : HAND OVER 8 / COMMERCIALIZATION / CS3 TO PRODUCTION
PRODUCTION SUCCESS IS OUR SUCCESS

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