•1.

Project Background •Plan

•Project Title: Planned Maintenance in Garage

•Company name: krystalline salt ltd

•Gemba: Garage 8th.kaizen w/shop
•Date: 27-01-2015
•Show Team Photo
here

•Team name: Machine maintenance group

•Project Objectives •Team
member :Devendran,Ngala,Jayesh,Rajab,Ishwar,Prakash,Jam
1 1.To increase MTBF by 30% every es
month from the previous month

•Jishuken Goals •Key Issues Addressed From Last

workshop
•1.To collect repeated breakdown data
and increase overall MTBF
-Stearing pipe modification
•2.verification of Cause & effect for -MRRNI Draw bar change to Mild steel
repeated break down and start -Trim of solar ramp
implementation -SS trolley Hydraulic pipe
modification
Methodology followed - PDCA
Sustainability

2
Methodology followed - PDCA
 MTBF GGN
Result Targ Nov Dec JAN % Statu
Indicator et Improve s
MTBF d
(GGN)
Tractor 400.0 317.3 420.1 469.6 11.79%

SS Trolley 400.0 340.0 420.1 473.3 12.67%

Earth 300.0 174.2 206.8 224.1 8.33%

Moving
Forklift 600.0 525.1 602.8 647.3 7.39%

Objective: Reduce Breakdown- PDCA: Check

Methodology followed - PDCA
 MTBF MRRNI
Result Target Nov Dec JAN % Status
Indicator Improved
MTBF
(MRRNI)

Tractor 400.0 466.3 677.0 785.5 16.03%

SS Trolley 800.0 1399.0 2031.0 1178.3 -41.99%

Earth Moving 500.0 974.0 1403.0 311.6 -77.79%

Overall 375.0 730.0 1058.6 1220.4 15.29%

Objective: Reduce Breakdown- PDCA: Check

Methodology followed - PDCA
 Overall MTBF GGN
Overall Garage MTBF
sub-title

500.00
445.07
450.00
396.10
400.00
350.00 324.69
300.00 285.61
251.72
250.00
Hours

215.27
194.10
200.00
150.00
100.00
50.00
- - - - - -
-
Jan-14 Feb-14 Mar-14 Apr-14 May-14 Jun-14 Jul-14 Aug-14 Sep-14 Oct-14 Nov-14 Dec-14 Jan-15 Feb-15 Mar-15
Month

Objective: Reduce Breakdown- PDCA: Check

Methodology followed - PDCA
 Overall MTBF MRRNI

Overall MRRNI MTBF

sub-title

1,400.00

1,220.44
1,200.00

1,058.56

1,000.00

MTBF

800.00
730.00 Target
Hours

600.00

400.00 382.22

200.00

-
Oct-14 Nov-14 Dec-14 Jan-15

Month

Objective: Reduce Breakdown- PDCA: Check

Methodology followed - PDCA
Kaizen Objective

7
Methodology followed - PDCA
 • Before After Photos •Do

•Gemba:Garage GGN

•Before Photo details:Due to •After Photo details:Changed the

confined space, friction route from stering Jack
between pipes
 • Before After Photos
• Gemba:garage
• Machine No / SS trolley

• Before Photo details:SS • After Photo details:Change to

drawbar broken Mild Steel

Objective: Reduce Breakdown- PDCA: DO

 GGN&MRRNI Hopper comparison

Objective: Reduce Breakdown- PDCA: Plan

Methodology followed - PDCA

Thank you

11
Methodology followed - PDCA