Professional Documents
Culture Documents
TapRoot 1 Day - Condensed
TapRoot 1 Day - Condensed
1 Day Course
The Investigation
SnapCharT®
1 Get Started
Root Cause Tree®
What?
2
Determine
SnapCharT®
Major
Sequence of Events
Techniques
Define (Use every time)
3 Causal Factors Safeguards
Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released
What procedures/policies
were used (or should
What key facts or event have been used) during
times need to be verified? the incident?
Step 2 – Determine the Sequence
Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released
Get Information:
• Lights Out for About 3 Days
• Parking Lot Lights Burned Out
• Employee Left Work After Dark
• No Work Order For Lights in the System
• Pothole about 4” Deep
• Pothole Reported 4 Weeks Ago
• Pothole Repair Work Order Submitted – No Action Taken
Step 2 – Determine the Sequence
Add Conditions to the Sequence
Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released
Hole
After Dark
4”
Deep
weeks ago
Conditions
3 Days? Work
order
submitted Amplifying Info about
No work No action an event
order taken
submitted What? & Why?
Building a SnapCharT®
INCIDENT
Method #2
Build FINISH to START
(A significant failure that just occurred)
Method #3
FILL – IN – THE – BLANKS
(Typical method)
Building a SnapCharT®
Draw Events First
Date/Time
What
Who Did Who Did Equipment Who Did What
What? What? Incident After the Incident?
Did What?
}
After Dark
}
Different After Dark After Dark
If independent
If related
– in parallel
– in series
Building a SnapCharT®
More About Conditions
Conditions help to explain each event
by asking:
¤ How ¤ Why
¤ What ¤ To What Extent
¤ Where ¤ Under What Conditions
How actions or
Conditions should NOT equipment response
include action steps was different than
desired?
SnapCharT® Guidelines
Summary
Events: Conditions:
“Who does What” Tells what we know about an Event
OR How / What / Where / Why / To What
“What does What” Extent / Under What Conditions
One Action Per Event Who did what wrong?
Sequence from Left to Right What equipment failed and how did it fail?
Include Dates / Times What was different from desired?
11/10/2006 12:45 PM
Conditions should NOT include action steps
Obtain Doctor’s
prescription for What information do I need?
patient
Interview spouse
Nitroglycerin ointment
Followed treatment
Ointment is applied twice is left at patient's
prescribed by Used as a second check bedside
daily to chest by nursing staff
primary physician vs. the patient chart
for patient's heart condition
Ointment container
contains ten Hospital policy states that all
treatments medications should be in the
custody of the nurse or physician
Nurse was at the end
of the shift
9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures
REMEMBER:
Work on “Sequence of Events” first.
The midnight-shift Unit Operator prepared The pipefitters then went to the detector Further investigation showed that the
the work request and tagout for detector A2 platform (an elevated platform that provides detectors were not within sight of the
and had it authorized by the midnight-shift easy access to the detectors which are locked-out isolation valves (isolation valves
Shift Supervisor. The midnight-shift Unit approximately 10 feet above floor level) and were at floor level underneath the platform),
Operator says that on Thursday, at about began to loosen the detector’s connecting there were no equipment identification
6:30 AM, she isolated detector A2, drained flange bolts. They did not hang their own labels on the detectors, and the senior
the hazardous fluid into an approved locks or tags on the isolation valves or trace pipefitter, who was familiar with this type of
container, and placed appropriate isolation the lines (required by plant policy). When unit, said he thought he was disconnecting
tags and locks on the A2 isolation valves. the third bolt was about three turns loose detector A2 because he believed the detector
She then called the Shift Supervisor and (they had already removed two of four arrangement was the same as the “identical
informed him that detector A2 was ready for bolts), hazardous material began spraying units” he was used to working on. However,
removal and replacement. from the flange onto the pipefitters. They he disconnected A1 instead of A2 because
retightened the third bolt, but the spray the arrangement is backward to the other
At 8:00 AM shift turnover occurred. The continued until one of the previously “identical units”. The company’s line break
day-shift Unit Operator and Shift Supervisor removed bolts was inserted and tightened. procedure requires pipefitters to loosen all
were told detector A2 was ready for removal Overall, the spray lasted about one to two bolts and break the line away from them
and replacement. The day-shift Shift minutes. before they remove any bolts.
Supervisor contacted the Maintenance
Foreman to get the work started. The The Unit Operator, who had just come by,
Maintenance Foreman assigned two took them to a nearby eyewash and wash
pipefitters to the job. down station.
At 10:00 AM, the two pipefitters arrived at Both rinsed the fluid off their skin.
the control room and talked to the Shift
“Hazardous Spray”
Exercise
Maint. & Oper.
Mgmt. decide to Hazardous Pipefitters A & B go Pipefitters A & B
Pressure Detector material sprays to first aid station return to work next
#2 on Line A fails
replace failed
detector on ? onto and burns
Pipefitters A & B
? then county
hospital
day on restricted
work duty
Thursday day shift
TEAM LEADER:
Facilitate team exercise, make sure all members have input, and
keep team focused on goals of the exercise
RECORDER:
Record the analysis on Post-it® Notes
CHECKER:
Check format of SnapCharT® to ensure it complies with format
guidance
Autumn SnapCharT®
Define Causal Factors
SnapCharT®
1 Get Started
Root Cause Tree®
Determine
2 SnapCharT®
Review the
Sequence of Events
information 3 Define
Causal Factors Safeguards
on the
SnapCharT® 4
Analyze Each Causal
Factor’s Root Causes
Root Cause Tree®
and identify
Corrective Action Helper®
Causal
Analyze Each Root
5 Cause’s Generic Cause Root Cause Tree®
Factors. Corrective Action Helper®
Develop & Evaluate SMARTER
6 Corrective Actions
Safeguards
Causal Factor
A problem or issue that, if corrected,
could have prevented an incident
from occurring or significantly
reduced the incident’s
consequences.
Step 3: Define Causal Factors
CF CF
Who did what What equipment
wrong or what was failed or did not
done wrong? work as intended
mechanics have
limited experience
Cut in sidewall of on this aircraft
tire
What is the Causal Factor? mechanics
properly licensed
by FAA
Who did what wrong or what was done wrong? copy of maintenance
manual reference
required by
company policy
Maintenance
Post-flght inspection
Work order issued to dispatcher assigns two Mechanics go to Mechanics jack up Aircraft
identifies #4 tire for
maintenance mechanics to replace aircraft to start work aircraft Damaged
replacement
tire
Causal Factor:
instructs
wrong?
manual reference
mechanics have
required by
limited experience
company policy
on this aircraft
“So What?” Method
Maintenance
Post-flght inspection
Work order issued to dispatcher assigns two Mechanics go to Mechanics jack up Aircraft
identifies #4 tire for
maintenance mechanics to replace aircraft to start work aircraft Damaged
replacement
tire
Worker in a hurry
to finish job
Policy requires
fall protection Use “So What…?”
No harnesses at
job site
Fall protection
Worker does not
frequently not worn
wear fall protection
for "quick" jobs
Causal Factor Answer
Only one
bracket to be
moved
Tank
overflows,
Operator hits stop
Operator leaves plant spilling 100
button
barrels of
product
Factors?
Operator didn't
Stop button didn't check that flow
work stops
What
equipment Stop button didn't
Operator didn't Who did what
check that flow
failed?
work
stops wrong?
work order in
no action taken to
repair pothole
backlog for 4
no action taken by
maintenance
Step 2:
weeks
Define a
work order not
Causal
identified as safety Factor for
problem
each group
Step 3: Define Causal Factors
The most general problem is usually some task that was done improperly
or was not done or equipment did not operate as it was intended to
operate.
5. If needed, rewrite the condition so that a problem is clear & concise.
6. Place a Causal Factor symbol (triangle) on the most general condition
and arrange the related conditions under it to clearly tell the story.
Summer Fall Snap CharT®
Employee A Employee Employee B notifies
Employee A
steps in A sprains Security who takes
walks to car
pothole ankle Employee A to ER
Maintenance did
Maintenance did
not repair parking
not repair pothole
lot lights
Rewrite
ago ago
Reduce Biases
If you are operations, who causes problems?
If you are maintenance, who causes problems?
If you are management, who causes problems?
If you are workers, who causes problems?
Conditions Conditions
On your
Conditions
SnapCharT®
Identify Causal
Factors From
This Morning’s
Exercise
Causal
Factor
Hazardous Spray
SnapCharT®
8:30 AM
1/2/2006 11:45 PM 1/3/2006 1:51 AM 6:30 AM 6:45 AM
Shift Supervisor
Maint. & Oper. Mgmt. Operator isolates Shift supervisor turns
Operator tells Shift calls Maintenance Shift Supervisor sends
decide to replace Operator prepares detector, drains fluids, over to next shift that A
Supervisor detector is Foreman who Pipefitters A & B to
failed detector on work request hangs tags on detector ready for
ready for work assigns Pipefitters Operator A
Thursday day shift isolation valves work
A&B
Detector failed
Wednesday Note: LO/TO may involve 20 steps but if it was
evening
done correctly you can use just 1 summary step
Pipefitters remove in your autumn and winter charts
Why did it fail? Is
bolts instead of
this a frequent
loosening bolts first
problem?
(good practice)
Pipefitters in spray
Operator A does not go approximately 2
Pipefitters wear safety minutes
to job site with Pipefitters
glasses but not full
to review work (required
face shields or gloves
by plant policy)
What is policy for
"See and Flee"?
Did Pipefitters
Pipefitters go to
review MSDS /
work without
safety requirements?
Operator
Pipefitter A
disconnects A1 (thinks Pipefitters A & B Pipefitters A & B
Pipefitters do not do
he is disconnecting A2) B go to first aid return to work next
lockout / tagout
station then day on restricted
(required by plant
county hospital wok duty
policy)
No labels on detector
EACH
Analyze Each Causal
Causal Factor 4 Factor’s Root Causes
Root Cause Tree®
to find
Root Causes Analyze Each Root Corrective Action Helper® Goal is to
5 Cause’s Generic Cause Root Cause Tree® identify root
Corrective Action Helper® causes, or
Develop & Evaluate
6 Corrective Actions
SMARTER sometimes
Safeguards
called SPECIFIC
Report & Implement SnapCharT® Software Root Causes
7 Corrective Actions Root Cause Tree® Software
Every
Category
Is
Defined
2. Eliminate whole
BCC’s, making the
process efficient
Root Causes
{
Root Causes are things
you can fix
NI = Needs Improvement
May also substitute LTA (Less Than Adequate) or PIO (Potential Improvement Opportunity)
“Root Cause” Definition
Specific Cause:
Equipment Difficulty
- Equipment/Parts Defective
- Storage
(Equipment corroded due to storage outside
without adequate protection)
Root Cause
(Specific Cause):
PROCEDURES –
Wrong - typo
Generic Cause:
We have no
proofing/checking
system for our
procedures.
“We ought not to look back unless it is to
derive useful lessons from past errors,
and for the purpose of profiting by dear-
bought experience.”
~George Washington
Step 6: Develop
Corrective Actions
SnapCharT®
1 Get Started
Root Cause Tree®
Determine
2 Sequence of Events
SnapCharT®
Define
3 Causal Factors Safeguards
Discipline Training
This is
Procedures “The BOX”
for many
people
Get “Outside the Box”
Use Corrective Action Helper® Module
Specific
Measurable
Accountable
Reasonable
Timely
Effective
Reviewed
Specific
Has a due date been set that will allow sufficient time for the
corrective action to be implemented correctly?
Put the tiger in a caged area Provide some open space around the cage
so the tiger can’t thrust his paw through
the bars and claw a passerby
Erect a fence between the open space and
the sidewalk running by the tiger’s caged
area to keep people out of the open space
Station a guard around the fence to keep Post warning signs (for the people, not the
people away or install remote cameras tiger)
which are monitored by a guard
Train the tiger not to hurt people
Multiple Safeguards
= Defense in Depth
Multiple Safeguards
= Defense in Depth
TASK
FAILURE
Safeguards Analysis
(Reactive)
SnapCharT®
1 Get Started
Root Cause Tree® Defining Causal Factors:
Identify (with red walls) the
Determine failed safeguards
2 Sequence of Events
SnapCharT®
Define
3 Causal Factors Safeguards Evaluating Corrective
Actions:
Analyze Each Causal Identify (with green walls)
4 Factor’s Root Causes
Root Cause Tree®
safeguards to incident that
were in place and worked
Analyze Each Root as intended
5 Cause’s Generic Cause Root Cause Tree®
Adding Additional
Develop & Evaluate SMARTER
Safeguards:
6 Corrective Actions
Safeguards Identify (with black or
SnapCharT® Software
blue) safeguards to add
Report & Implement
7 Corrective Actions Root Cause Tree® Software
to prevent incident’s
recurrence
Use Safeguards Analysis
to Find Causal Factors
Nitroglycerin ointment
Followed treatment Ointment container is left at patient's
prescribed by contains ten one treatment Ointment is applied twice
per container bedside
primary physician treatments daily to chest by nursing staff
for patient's heart condition
9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures
No check of patient's
room for medications Spouse believes the
or hazards (required ointment is denture cream Patient requires close
by policy)
monitoring due to
ingestion of ointment
Nitroglycerin ointment
Followed treatment Ointment container
one treatment is left at patient's
prescribed by contains ten Ointment is applied twice
per container bedside
primary physician treatments daily to chest by nursing staff
for patient's heart condition
9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures
No check of patient's
room for medications Spouse believes the
or hazards (required ointment is denture cream Patient requires close
by policy)
monitoring due to
ingestion of ointment
Determine
2 Sequence of Events
SnapCharT®
Define
3 Causal Factors Safeguards
Address:
State Incident
and its Results (in one sentence)
Present in 5 – 10 minutes:
• SnapCharT®
• Visual Aid
• Drawings / Sketches
• Photographs
• Video of scene or simulated walk-through
• Piping & Instrumentation Diagrams
• Schematics
• Failed equipment parts and components
• Logs
• Test results
Winter SnapCharT®
Presenting to Management
Investigation Findings
Deice Incident
Sample Presentation
10/30/2006
30 Min prior to
Agent #1 chooses to Agent #2 tells flight Aircraft
QX New Deice Truck departure. Captain Agent #1 completes
spray the aircraft with crew aircraft sprayed Takesoff with
Frozen over from low tells Agent #1 he spraying Aircraft with
Type I fluid using with Type I and Type only Type I
overnight temps wants Type I & IV Type I fluid
Skywest truck IV fluid sprayed
sprayed.
Sample Presentation
10/30/2006
30 Min prior to
Agent #1 chooses to Agent #2 tells flight Aircraft
QX New Deice Truck departure. Captain Agent #1 completes
spray the aircraft with crew aircraft sprayed Takesoff with
Frozen over from low tells Agent #1 he spraying Aircraft with
Type I fluid using with Type I and Type only Type I
overnight temps wants Type I & IV Type I fluid
Skywest truck IV fluid sprayed
sprayed.