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TapRooT ®

1 Day Course
The Investigation
SnapCharT®
1 Get Started
Root Cause Tree®

What?
2
Determine
SnapCharT®
Major
Sequence of Events
Techniques
Define (Use every time)
3 Causal Factors Safeguards

Analyze Each Causal


Why? 4 Factor’s Root Causes
Root Cause Tree®

Corrective Action Helper®


Optional
Analyze Each Root
5 Cause’s Generic Cause Root Cause Tree®
Techniques
(Use when needed)
Corrective Action Helper®
Develop & Evaluate SMARTER
6 Corrective Actions
Safeguards
Fix?
Report & Implement SnapCharT® Software
7 Corrective Actions Root Cause Tree® Software
Step 1 – Get Started
Using SnapCharT® to Plan Your Investigation

Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released

What key pieces of Who needs to be interviewed?


evidence need to be
collected and preserved? Have initial observation forms
been filled out?

What procedures/policies
were used (or should
What key facts or event have been used) during
times need to be verified? the incident?
Step 2 – Determine the Sequence

Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released

Get Information:
• Lights Out for About 3 Days
• Parking Lot Lights Burned Out
• Employee Left Work After Dark
• No Work Order For Lights in the System
• Pothole about 4” Deep
• Pothole Reported 4 Weeks Ago
• Pothole Repair Work Order Submitted – No Action Taken
Step 2 – Determine the Sequence
Add Conditions to the Sequence

Another Employee
Employee Employee Employee Transported to
walks to steps in Sprains Employee
Notifies Emergency Room
car Pothole Ankle & Treated &
Security
Released

Hole
After Dark
4”
Deep

Lights Out Reported 4


Conditions

weeks ago
Conditions
3 Days? Work
order
submitted Amplifying Info about
No work No action an event
order taken
submitted What? & Why?
Building a SnapCharT®

Start by defining the INCIDENT


The incident is the reason for the investigation.

INCIDENT

It may be the worst thing that happened.


The incident defines the scope of the investigation.
Building a SnapCharT®
Build the SEQUENCE OF EVENTS
Method #1
Build START to FINISH
(Reviewing Reports)

Method #2
Build FINISH to START
(A significant failure that just occurred)

Method #3
FILL – IN – THE – BLANKS
(Typical method)
Building a SnapCharT®
Draw Events First
Date/Time
What
Who Did Who Did Equipment Who Did What
What? What? Incident After the Incident?
Did What?

(Dashed box or oval = assumption … not yet proven fact)

Events are actions – use active verbs

Only one action per box

Sequence in chronological order (real time)

Use job titles/functions instead of names to reduce a blame focus


Building a SnapCharT®
Add Conditions
What do I know about each Event?
Was there anything about this Event that was different than desired?

What Who Did What


Who Did Who Did
Equipment Incident After the Incident?
What? What?
Did What?

}
After Dark

}
Different After Dark After Dark

More Info Lights Out Lights Out Lights Out

If independent
If related
– in parallel
– in series
Building a SnapCharT®
More About Conditions
Conditions help to explain each event
by asking:
¤ How ¤ Why
¤ What ¤ To What Extent
¤ Where ¤ Under What Conditions

Use passive verbs Clarifying facts/data –


such as be, is, was, quantified if possible
has been…

How actions or
Conditions should NOT equipment response
include action steps was different than
desired?
SnapCharT® Guidelines
Summary
Events: Conditions:
“Who does What” Tells what we know about an Event
OR How / What / Where / Why / To What
“What does What” Extent / Under What Conditions
One Action Per Event Who did what wrong?
Sequence from Left to Right What equipment failed and how did it fail?
Include Dates / Times What was different from desired?
11/10/2006 12:45 PM
Conditions should NOT include action steps

Use job titles/functions instead of names


ALL items on chart should be: If Assumption/Unverified Fact:
- Factual
- Dashed Box
- Non-Judgmental

- Precise & Quantified - Dashed Oval


Investigation Seasons
Spring Get Started: What do I know? What information
do I need to collect?
SnapCharT®
(It’s your Planning Chart)

Summer Complete sequence and ALL conditions


SnapCharT® (It’s your Working Chart)

Prune unnecessary information. Reorganize. Define


Autumn “Causal Factors”
SnapCharT® (It’s your chart to define causal factors for root
cause analysis)

Cut to only what’s needed to understand causal


Winter factors & root causes.
SnapCharT® (It’s your Management Presentation Chart)
Spring Chart Sample
What happened before the
nurse applied the What do I know?
ointment?

Obtain Doctor’s
prescription for What information do I need?
patient

Look at nurse’s work


schedule (human
factors?)

Spouse picks up and Nurse enters


Nurse performs Patient
applies nitroglycerin room, realizes
1st of two daily Nurse paged to becomes Patient put under
Patient's spouse ointment to patient's what has
Nitroglycerin attend to another flushed and 24 hour
comes to visit dentures & inserts happened and
ointment patient dizzy with surveillance
dentures into patient's immediately
applications headache
mouth removes dentures

Interview spouse

Obtain copy of hospital policies &


procedures pertaining to
administration of medication
Summer Chart Sample
4/7/1996 8:30 AM 9:10 AM
Nurse enters Nurse performs
Nurse retrieves Nurse moves to
patient's room and 1st of two daily Nurse paged to
Nitroglycerin ointment computer terminal to A
checks computer Nitroglycerin attend to another
from medicine input treatment
station for care ointment patient
cabinet information
information applications

Nitroglycerin ointment
Followed treatment
Ointment is applied twice is left at patient's
prescribed by Used as a second check bedside
daily to chest by nursing staff
primary physician vs. the patient chart
for patient's heart condition

Ointment container
contains ten Hospital policy states that all
treatments medications should be in the
custody of the nurse or physician
Nurse was at the end
of the shift

Has been working


double shifts for
previous four weeks

9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures

No check of patient's room Spouse believes the


for medications or hazards ointment is denture cream
Patient requires close
monitoring due to
ingestion of ointment

The tube containing ointment


doesn't have readily identifiable
markings to indicate the contents
Exercise: Draw a SnapCharT®

1. Read the preliminary report.


2. Use information to draw a Summer
SnapCharT®.

REMEMBER:
Work on “Sequence of Events” first.

(Who Did What? Or What Did What?)


Then add Conditions,
Questions, & Assumptions
Hazardous Spray Exercise
Initial Conditions: Thursday, January 3, Supervisor. He gave them permission to The Unit Operator notified the Shift
2006, 10:35 AM. Normal plant operations. install the new A2 detector and told them to Supervisor of the problem who had the two
Removal and replacement of Line “A” inform the Unit Operator about the pipefitters report to the site first-aid station.
pressure detector number 2 was in progress. replacement. The pipefitters were referred to the county
hospital where they were observed overnight
Description of Incident: Two pressure They then went to the unit, found the Unit and released the next morning.
detectors (to provide a redundant capacity) Operator (making hourly reading checks)
are available on each of three feed inlet and informed him that they were there to Both pipefitters were wearing safety glasses
lines. Pressure detector number 2 on Line replace detector A2. The Unit Operator said but no full face shields nor protective gloves
“A” failed low at 11:15 PM on Wednesday that he told them the off-going shift had as required by MSDS. One received first
(08/06). Maintenance and Operations drained the system and that it was ready for degree burns to his face and hands. The
management decided to replace the detector work. The Unit Operator did not got to the other received a first degree burn to one
with a pre-calibrated spare during the day work site and review the work with the hand. Both returned to work the next day on
shift on Thursday. pipefitters (required by plant policy). a restricted work basis.

The midnight-shift Unit Operator prepared The pipefitters then went to the detector Further investigation showed that the
the work request and tagout for detector A2 platform (an elevated platform that provides detectors were not within sight of the
and had it authorized by the midnight-shift easy access to the detectors which are locked-out isolation valves (isolation valves
Shift Supervisor. The midnight-shift Unit approximately 10 feet above floor level) and were at floor level underneath the platform),
Operator says that on Thursday, at about began to loosen the detector’s connecting there were no equipment identification
6:30 AM, she isolated detector A2, drained flange bolts. They did not hang their own labels on the detectors, and the senior
the hazardous fluid into an approved locks or tags on the isolation valves or trace pipefitter, who was familiar with this type of
container, and placed appropriate isolation the lines (required by plant policy). When unit, said he thought he was disconnecting
tags and locks on the A2 isolation valves. the third bolt was about three turns loose detector A2 because he believed the detector
She then called the Shift Supervisor and (they had already removed two of four arrangement was the same as the “identical
informed him that detector A2 was ready for bolts), hazardous material began spraying units” he was used to working on. However,
removal and replacement. from the flange onto the pipefitters. They he disconnected A1 instead of A2 because
retightened the third bolt, but the spray the arrangement is backward to the other
At 8:00 AM shift turnover occurred. The continued until one of the previously “identical units”. The company’s line break
day-shift Unit Operator and Shift Supervisor removed bolts was inserted and tightened. procedure requires pipefitters to loosen all
were told detector A2 was ready for removal Overall, the spray lasted about one to two bolts and break the line away from them
and replacement. The day-shift Shift minutes. before they remove any bolts.
Supervisor contacted the Maintenance
Foreman to get the work started. The The Unit Operator, who had just come by,
Maintenance Foreman assigned two took them to a nearby eyewash and wash
pipefitters to the job. down station.

At 10:00 AM, the two pipefitters arrived at Both rinsed the fluid off their skin.
the control room and talked to the Shift
“Hazardous Spray”
Exercise
Maint. & Oper.
Mgmt. decide to Hazardous Pipefitters A & B go Pipefitters A & B
Pressure Detector material sprays to first aid station return to work next
#2 on Line A fails
replace failed
detector on ? onto and burns
Pipefitters A & B
? then county
hospital
day on restricted
work duty
Thursday day shift

TEAM LEADER:
Facilitate team exercise, make sure all members have input, and
keep team focused on goals of the exercise

RECORDER:
Record the analysis on Post-it® Notes

CHECKER:
Check format of SnapCharT® to ensure it complies with format
guidance
Autumn SnapCharT®
Define Causal Factors

Spring Get Started: What do I know? What information


do I need to collect?
SnapCharT®
(It’s your Planning Chart)

Summer Complete sequence and ALL conditions


SnapCharT® (It’s your Working Chart)

Prune unnecessary information. Reorganize. Define


Autumn “Causal Factors”
SnapCharT® (It’s your chart to define causal factors for root
cause analysis)

Cut to only what’s needed to understand causal


Winter factors & root causes.
SnapCharT® (It’s your Management Presentation Chart)
Step 3: Define Causal Factors

SnapCharT®
1 Get Started
Root Cause Tree®

Determine
2 SnapCharT®
Review the
Sequence of Events

information 3 Define
Causal Factors Safeguards
on the
SnapCharT® 4
Analyze Each Causal
Factor’s Root Causes
Root Cause Tree®

and identify
Corrective Action Helper®
Causal
Analyze Each Root
5 Cause’s Generic Cause Root Cause Tree®
Factors. Corrective Action Helper®
Develop & Evaluate SMARTER
6 Corrective Actions
Safeguards

Report & Implement SnapCharT® Software


7 Corrective Actions Root Cause Tree® Software
Step 3: Define Causal Factors

Causal Factor
A problem or issue that, if corrected,
could have prevented an incident
from occurring or significantly
reduced the incident’s
consequences.
Step 3: Define Causal Factors

A Quick Way to Find Causal Factors


(but not the only way)

CF CF
Who did what What equipment
wrong or what was failed or did not
done wrong? work as intended

Something that allowed the incident to occur or made it worse.


Something that should have stopped or lessened the incident.
If two or more problems relate, attach & use the most general.
Causal Factor Example
Maintenance
Post-flght inspection
Work order issued to dispatcher assigns two Mechanics go to Mechanics jack up Aircraft
identifies #4 tire for
maintenance mechanics to replace aircraft to start work aircraft Damaged
replacement
tire

mechanics have
limited experience
Cut in sidewall of on this aircraft
tire
What is the Causal Factor? mechanics
properly licensed
by FAA

mechanics did not


review and bring

Who did what wrong or what was done wrong? copy of maintenance
manual reference

required by
company policy

What equipment failed or did not work as intended?


mechanics do not position
jack under "jacking ball"
as maintenance manual
instructs
Do these two relate? If yes, which is most general?
Causal Factor Example

Maintenance
Post-flght inspection
Work order issued to dispatcher assigns two Mechanics go to Mechanics jack up Aircraft
identifies #4 tire for
maintenance mechanics to replace aircraft to start work aircraft Damaged
replacement
tire

mechanics do not position


Cut in sidewall of jack under "jacking ball"
tire as maintenance manual

Causal Factor:
instructs

Who did what


mechanics did not
mechanics
review and bring
properly licensed
copy of maintenance
by FAA

wrong?
manual reference

mechanics have
required by
limited experience
company policy
on this aircraft
“So What?” Method
Maintenance
Post-flght inspection
Work order issued to dispatcher assigns two Mechanics go to Mechanics jack up Aircraft
identifies #4 tire for
maintenance mechanics to replace aircraft to start work aircraft Damaged
replacement
tire

So what resulted because mechanics mechanics do not position


Cut in sidewall of
tire
didn’t position the jack correctly? jack under "jacking ball"
as maintenance manual
instructs

Causal Factor: mechanics did not


review and bring
mechanics

Who did what


properly licensed
copy of maintenance
by FAA
manual reference

wrong? mechanics have


required by
limited experience
company policy
on this aircraft

So what resulted because mechanics


did not review the maintenance
manual before they did the job?
Causal Factor Example
Only one
bracket to be
moved

Worker starts Worker leans to Worker falls


Worker climbs Nut breaks free Worker breaks
unbolting extra put extra force 10 feet to
scaffold & worker slips arm & 2 ribs
bracket on stuck nut ground

Worker in a hurry
to finish job

Worker thinks this What problems do you see?


will only take a
minute

Work plan calls What’s the Causal Factor?


for fall protection

Policy requires
fall protection Use “So What…?”
No harnesses at
job site

Fall protection
Worker does not
frequently not worn
wear fall protection
for "quick" jobs
Causal Factor Answer
Only one
bracket to be
moved

Worker starts Worker leans to Worker falls


Worker climbs Nut breaks free Worker breaks
unbolting extra put extra force 10 feet to
scaffold & worker slips arm & 2 ribs
bracket on stuck nut ground

Worker does not


wear fall protection
Who did what wrong?

Work plan calls


for fall protection If you chose this, ask “So what?”
Policy requires “So what resulted because there was
fall protection
no harness at the job site?”
No harnesses at
job site

Try to identify only 1 Causal Factor per


Worker in a hurry
to finish job Grouping

Worker thinks this Fall protection


If you identify more you may end up
will only take a frequently not worn with the same root cause
minute for "quick" jobs
Causal Factor Example

Tank
overflows,
Operator hits stop
Operator leaves plant spilling 100
button
barrels of
product

What are the Appears to shut


Operator in a hurry
Causal down but flow
continues
to get home

Factors?
Operator didn't
Stop button didn't check that flow
work stops

Stop button failures Procedure requires


have happened 3 check before
times at 2 other leaving area
company plants
Causal Factor Answer
Two Causal Factors
Tank
overflows,
Operator hits stop
Operator leaves plant spilling 100
button
barrels of
product

What
equipment Stop button didn't
Operator didn't Who did what
check that flow
failed?
work
stops wrong?

Appears to shut So what Operator in a hurry


down but flow
continues resulted to get home So what
from this? resulted
Stop button failures Procedure requires from this?
have happened 3 check before
times at 2 other leaving area
company plants
Summer  Fall Snap CharT®

Employee A Employee Employee B notifies


Employee A
steps in A sprains Security who takes
walks to car
pothole ankle Employee A to ER

no funds for pothole problem Security reported


paving repair in reported 4 weeks lighting out 3 days
budget ago ago

no request for work order Step 1:


no work order
added funds for submitted by
this repair maintenance
written Group all
associated
work order in conditions
no action taken to no action taken by
repair pothole
backlog for 4
maintenance about a
weeks
problem
work order not
identified as safety
problem
Summer  Fall Snap CharT®

Employee A Employee Employee B notifies


Employee A
steps in A sprains Security who takes
walks to car
pothole ankle Employee A to ER

no funds for pothole problem Security reported


paving repair in reported 4 weeks lighting out 3 days
budget ago ago

no request for work order


no work order
added funds for submitted by
written
this repair maintenance

work order in
no action taken to
repair pothole
backlog for 4
no action taken by
maintenance
Step 2:
weeks
Define a
work order not
Causal
identified as safety Factor for
problem
each group
Step 3: Define Causal Factors

A More Detailed Approach to Find Causal Factors


1. Group associated information about a problem on your SnapCharT®.
2. Identify all of the problems on your chart.
3. For each group, pick a problem and ask yourself, “So what resulted
because of that problem?” Then ask, “So what resulted from that?...So
what resulted from that?”…etc. until your answer is, “The incident
resulted from that.”
4. One back from the circle will be the causal factor unless there are several
policies involved in that causal factor, then you may need to go back
more than one level of “So what..?” questions to pick a causal factor that
involves only one policy.

The most general problem is usually some task that was done improperly
or was not done or equipment did not operate as it was intended to
operate.
5. If needed, rewrite the condition so that a problem is clear & concise.
6. Place a Causal Factor symbol (triangle) on the most general condition
and arrange the related conditions under it to clearly tell the story.
Summer  Fall Snap CharT®
Employee A Employee Employee B notifies
Employee A
steps in A sprains Security who takes
walks to car
pothole ankle Employee A to ER

Maintenance did
Maintenance did
not repair parking
not repair pothole
lot lights

pothole problem Security reported


reported 4 weeks lighting out 3 days

Rewrite
ago ago

work order conditions if


no work order
submitted by
maintenance
written needed for
clarification
work order not work order in
identified as safety backlog for 4
problem weeks

no request for no funds for


added funds for paving repair in
this repair budget
Why Define Causal Factors?

Smaller Chunks of Information


Cut the incident into smaller more
manageable pieces of information so you
don’t have more than one policy or procedure
to remember when you ask questions from
the Root Cause Tree®.

e.g. “Were policies, admin. controls, or


procedures not used, missing, or in need of
improvement?”
Why Define Causal Factors?

Reduce Biases
If you are operations, who causes problems?
If you are maintenance, who causes problems?
If you are management, who causes problems?
If you are workers, who causes problems?

Using Multi-disciplined teams (or interviewees) to


define Causal Factors allows everyone to identify
areas where there are problems. This makes it
more likely that we will find and fix all problems.
15 Minute Exercise

Conditions Conditions

On your
Conditions
SnapCharT®
Identify Causal
Factors From
This Morning’s
Exercise

Causal
Factor
Hazardous Spray
SnapCharT®
8:30 AM
1/2/2006 11:45 PM 1/3/2006 1:51 AM 6:30 AM 6:45 AM
Shift Supervisor
Maint. & Oper. Mgmt. Operator isolates Shift supervisor turns
Operator tells Shift calls Maintenance Shift Supervisor sends
decide to replace Operator prepares detector, drains fluids, over to next shift that A
Supervisor detector is Foreman who Pipefitters A & B to
failed detector on work request hangs tags on detector ready for
ready for work assigns Pipefitters Operator A
Thursday day shift isolation valves work
A&B

Detector failed
Wednesday Note: LO/TO may involve 20 steps but if it was
evening
done correctly you can use just 1 summary step
Pipefitters remove in your autumn and winter charts
Why did it fail? Is
bolts instead of
this a frequent
loosening bolts first
problem?
(good practice)

Pipefitters A & B Pipefitters A & B Operator A directs


Hazardous
Pipefitters A & B talk Pipefitters A & B remove 2 bolts retighten bolt & Pipefitters to
A material sprays B
to Operator A who disconnect and loosen third insert & tighten washdown station
onto Pipefitters
says detector is ready detector bolt on detector 2nd bolt to stop and notifies Shift
A&B
flange spray Supervisor

Pipefitters in spray
Operator A does not go approximately 2
Pipefitters wear safety minutes
to job site with Pipefitters
glasses but not full
to review work (required
face shields or gloves
by plant policy)
What is policy for
"See and Flee"?
Did Pipefitters
Pipefitters go to
review MSDS /
work without
safety requirements?
Operator

Pipefitter A
disconnects A1 (thinks Pipefitters A & B Pipefitters A & B
Pipefitters do not do
he is disconnecting A2) B go to first aid return to work next
lockout / tagout
station then day on restricted
(required by plant
county hospital wok duty
policy)
No labels on detector

Pipefitters do Pipefitter A thinks detector Pipefitters receive


not trace lines Detectors on platform
arrangement is same as first degree burns on
10' off floor and not
another unit that he's face & hands
near isolation valves
familiar with
“Experience is not what happens to a
man. It’s what a man does with what
happens to him.”
~Aldous Huxley
Step 4: Find Root Causes

SnapCharT® Use the Root


1 Get Started
Root Cause Tree® Cause Tree®
to
Determine
2 Sequence of Events
SnapCharT® systematically
analyze the
Define components of
3 Safeguards a work system
Analyze Causal Factors

EACH
Analyze Each Causal
Causal Factor 4 Factor’s Root Causes
Root Cause Tree®
to find
Root Causes Analyze Each Root Corrective Action Helper® Goal is to
5 Cause’s Generic Cause Root Cause Tree® identify root
Corrective Action Helper® causes, or
Develop & Evaluate
6 Corrective Actions
SMARTER sometimes
Safeguards
called SPECIFIC
Report & Implement SnapCharT® Software Root Causes
7 Corrective Actions Root Cause Tree® Software
Every
Category
Is
Defined

Yes = select a category


No = eliminate category
Start Here
Causal Factor: Pipefitters do not do lockout / tagout
(required by plant policy)

Work Top Left


to Bottom Right
Only Work ONE Causal Factor at a Time!!! Use Process of
Elimination
15 Questions
Answer all
15 Questions
as they
relate to the
selected
Causal
Factor NOW, anything circled
takes you to the “Basic
Cause Categories” on
Circle “Yes” the BACK Side of the
Root Cause Tree®

Cross Off “No”


The 15 Questions:
1. Lead you to the
checked Basic Cause
Categories (BCC)

2. Eliminate whole
BCC’s, making the
process efficient

Any checked BCC must


be evaluated for
POTENTIAL
Root Causes
Basic Cause Category
Terminology
Near Basic Cause Category
Root
Causes

Root Causes
{
Root Causes are things
you can fix

NI = Needs Improvement
May also substitute LTA (Less Than Adequate) or PIO (Potential Improvement Opportunity)
“Root Cause” Definition

The most basic cause (or causes) that


can reasonably be identified that
management has control to fix and,
when fixed, will prevent (or significantly
reduce the likelihood or consequences
of) the problem’s recurrence.
Step 5: Find Generic Causes
SnapCharT®
1 Get Started
Root Cause Tree®
Fixing Generic Causes
Determine
2 Sequence of Events
SnapCharT® will prevent future
incidents with the same
Define root causes from occurring
3 Causal Factors Safeguards

Analyze Each Causal


4 Factor’s Root Causes
Root Cause Tree®

Analyze Each Root Generic Cause = Systemic Cause


5 Cause’s Generic Cause Root Cause Tree® that allows the
root cause to exist
Develop & Evaluate SMARTER
6 Corrective Actions
Safeguards

Report & Implement SnapCharT® Software


7 Corrective Actions Root Cause Tree® Software
From Specific to Generic

Specific Cause:
Equipment Difficulty
- Equipment/Parts Defective
- Storage
(Equipment corroded due to storage outside
without adequate protection)

Presence of water, moisture or


Generic Questions: corrosive substances in the bearing
over a long period of time.
Was other machinery stored this way?
Has it been checked?
Do we have a systematic way to prevent this?
If we did, why didn’t it work?
From Specific to Generic

Root Cause is: PROCEDURES – Wrong - typo

1. Ask: “Do we have any more of these?” Procedures? YES


2. If the answer is yes, ask:
“Do a significant number of _________________
Procedures
have similar problems?” YES (typos)
3. If the answer is yes, ask:
“What in the system (Procedure writing system)
is allowing ________________________
Procedures with typos to exist?”
Example of a Generic Cause

Root Cause
(Specific Cause):
PROCEDURES –
Wrong - typo

Generic Cause:
We have no
proofing/checking
system for our
procedures.
“We ought not to look back unless it is to
derive useful lessons from past errors,
and for the purpose of profiting by dear-
bought experience.”
~George Washington
Step 6: Develop
Corrective Actions
SnapCharT®
1 Get Started
Root Cause Tree®

Determine
2 Sequence of Events
SnapCharT®

Define
3 Causal Factors Safeguards

Analyze Each Causal


4 Factor’s Root Causes
Root Cause Tree®

Analyze Each Root


5 Cause’s Generic Cause Root Cause Tree®

Develop & Evaluate SMARTER


6 Corrective Actions
Safeguards

Report & Implement SnapCharT® Software


7 Corrective Actions Root Cause Tree® Software
Three Standard
Corrective Actions
“Survey Says:”

Discipline Training

This is
Procedures “The BOX”
for many
people
Get “Outside the Box”
Use Corrective Action Helper® Module

1. Verify the root cause(s).


2. Remind people to check for
Generic Causes.
3. Get “Experts” to develop
“Outside the Box” ideas for
corrective actions for every
category on the Root Cause
Tree® (specific & generic).
4. Provide references for those
who want to “dig deeper.”
Corrective Action Helper®

Click The CA? button then


click the root cause to
launch the Corrective
Action Helper®.
SMARTER
Corrective Actions

Specific
Measurable
Accountable
Reasonable
Timely
Effective
Reviewed
Specific

What exactly is to be done?

Are the expectations clear?

What assistance should be provided for the corrective


action?
Example – what procedures, policies, tools, PPE, etc.

Under what conditions should the corrective action be


done?
Example – shut down, LO/TO
Measurable

Does the corrective action have a method/checkpoint to determine:


- If it has been implemented as desired.
- Can the effectiveness of the action be measured?

Examples – After implementation, have checkpoint to:


Measure implementation by going to field and see if label was installed.
Measure effectiveness by having user identify proper equipment using label.
Measure implementation by checking training attendance via training records
Measure effectiveness by tests, job observations, interviews, etc. after
training has been conducted to ensure learning.
Accountable

Do the responsible people agree on the corrective action plan


and implementation?
- Has the responsible person agreed to the due date?
- Did the responsible person help develop or agree to the action plan?

Do the right people know it is their responsibility to implement


the corrective actions?
Reasonable

Does the Corrective Action make good business sense?

Has a Return-On-Investment been calculated?

Has a cost/benefit ratio been developed?


Timely
Should we keep the facilities, process, etc., shut down until the
corrective action is implemented?

Has a due date been set that will allow sufficient time for the
corrective action to be implemented correctly?

Has due date been set so far out that it is unreasonable?

Have milestones / checkpoints, been established for corrective


actions that may require longer implementation periods?

If implementation will take a long time (e.g. capital project),


do you have an interim compensatory corrective action?
Effective
Will the corrective action fix the specific root cause?
- Actions for better enforcement of the policy or work rule?
- Actions to ensure that adequate pre-job briefings occur?

Will the corrective action address generic problems?


- Are there other policies that need better enforcement?
- Are there other areas where pre-job briefings need to be evaluated?

Do you have a check point in your corrective action to be sure that it


really fixed the problem that you attempted to fix?
Reviewed for
Unintended Consequences

Has the corrective action been reviewed for unintended


consequences? (prior to implementation)
– Reviewed by someone independent
– Reviewed by user in the field
– Does fixing the problem create another problem that may be
even bigger than this problem? (e.g. airbags reduced head
injuries but caused death from explosions to children and small
adults)
– Will the corrective action require a different approach to the
way or the method that work is accomplished? (more pre-
planning, more restrictive PPE, more supervision, more time to
finish)
Safeguards Analysis
Concept
SnapCharT®
1 Get Started
Root Cause Tree® Safeguards Analysis is
a tool to help collect
2
Determine
SnapCharT® information and help
Sequence of Events
define causal factors
Define
3 Causal Factors Safeguards
It also may be used
proactively to identify
4
Analyze Each Causal
Root Cause Tree® weaknesses in the
Factor’s Root Causes
control of hazards
Analyze Each Root
5 Cause’s Generic Cause Root Cause Tree® It can be used to
evaluate new
Develop & Evaluate
6 Corrective Actions
SMARTER
corrective actions or to
Safeguards
develop corrective
Report & Implement SnapCharT® Software actions if you can’t find
7 Corrective Actions Root Cause Tree® Software root causes
Safeguard Categories

Physical safeguards: walls, electrical insulation, shut valves…

Natural safeguards: distance, time, laws of nature….

Human actions as safeguards: monitoring critical parameters,


manually controlling process…

Administrative controls as safeguards: tag out procedure,


pre-flight checklist, warning signage…. Quasi-Safeguards are used
to improve or cause human
action, which is the real
Admin Controls are trying to make a
Safeguard
Human Action occur a certain way
All Safeguards
Are Not Created Equal
STRONGEST
1. REMOVE / REDUCE THE HAZARD

2. REMOVE THE TARGET

3. GUARD THE TARGET

4. RULES, SIGNS, PROCEDURES

5. TRAINING, SUPERVISION, SELECTION

WEAKEST #4 & #5 are not pure Safeguards…


Instead, they influence / cause human action
which is the real Safeguard
Safeguards Example
What safeguards would we need if we chose to have a live tiger as
our airline’s mascot?
Physical Safeguard Natural Safeguard

Put the tiger in a caged area Provide some open space around the cage
so the tiger can’t thrust his paw through
the bars and claw a passerby
Erect a fence between the open space and
the sidewalk running by the tiger’s caged
area to keep people out of the open space

Human Action Safeguard Administrative Control Safeguard

Station a guard around the fence to keep Post warning signs (for the people, not the
people away or install remote cameras tiger)
which are monitored by a guard
Train the tiger not to hurt people
Multiple Safeguards
= Defense in Depth
Multiple Safeguards
= Defense in Depth

Training & Qualification

Verification Communication Practices

Policies & Procedures Work Control & Organization

TASK
FAILURE
Safeguards Analysis
(Reactive)
SnapCharT®
1 Get Started
Root Cause Tree® Defining Causal Factors:
Identify (with red walls) the
Determine failed safeguards
2 Sequence of Events
SnapCharT®

Define
3 Causal Factors Safeguards Evaluating Corrective
Actions:
Analyze Each Causal Identify (with green walls)
4 Factor’s Root Causes
Root Cause Tree®
safeguards to incident that
were in place and worked
Analyze Each Root as intended
5 Cause’s Generic Cause Root Cause Tree®
Adding Additional
Develop & Evaluate SMARTER
Safeguards:
6 Corrective Actions
Safeguards Identify (with black or
SnapCharT® Software
blue) safeguards to add
Report & Implement
7 Corrective Actions Root Cause Tree® Software
to prevent incident’s
recurrence
Use Safeguards Analysis
to Find Causal Factors

4/7/1996 8:30 AM 9:10 AM

Nurse enters Nurse performs


Nurse retrieves Nurse moves to
patient's room and 1st of two daily Nurse paged to
Nitroglycerin ointment computer terminal to A
checks computer Nitroglycerin attend to another
from medicine input treatment
station for care ointment patient
cabinet information
information applications

Nitroglycerin ointment
Followed treatment Ointment container is left at patient's
prescribed by contains ten one treatment Ointment is applied twice
per container bedside
primary physician treatments daily to chest by nursing staff
for patient's heart condition

Nurse was at the end


Locked Cabinet Used as a second check
of the shift vs. the patient chart Hospital policy states that all
medications should be in the
custody of the nurse or physician
Has been working
double shifts for
previous four weeks

9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures

No check of patient's
room for medications Spouse believes the
or hazards (required ointment is denture cream Patient requires close
by policy)
monitoring due to
ingestion of ointment

The tube containing ointment


doesn't have readily identifiable
markings to indicate the contents
Use Safeguards Analysis
to Find Causal Factors

4/7/1996 8:30 AM 9:10 AM

Nurse enters Nurse performs


Nurse retrieves Nurse moves to
patient's room and 1st of two daily Nurse paged to
Nitroglycerin ointment computer terminal to A
checks computer Nitroglycerin attend to another
from medicine input treatment
station for care ointment patient
cabinet information
information applications

Nitroglycerin ointment
Followed treatment Ointment container
one treatment is left at patient's
prescribed by contains ten Ointment is applied twice
per container bedside
primary physician treatments daily to chest by nursing staff
for patient's heart condition

Nurse was at the end Used as a second check


of the shift Locked Cabinet
vs. the patient chart Hospital policy states that all
medications should be in the
custody of the nurse or physician
Has been working
double shifts for
previous four weeks

9:20 AM 10:15 AM
Spouse picks up and Nurse enters
Patient
applies nitroglycerin room, realizes
Nurse finishes becomes Patient put under
A Patient's spouse ointment to patient's what has
data entry and flushed and 24 hour
comes to visit dentures & inserts happened and
leaves room dizzy with surveillance
dentures into patient's immediately
headache
mouth removes dentures

No check of patient's
room for medications Spouse believes the
or hazards (required ointment is denture cream Patient requires close
by policy)
monitoring due to
ingestion of ointment

The tube containing ointment


doesn't have readily identifiable
markings to indicate the contents
Step 7: Report & Implement
Corrective Actions
SnapCharT®
1 Get Started
Root Cause Tree®

Determine
2 Sequence of Events
SnapCharT®

Define
3 Causal Factors Safeguards

Analyze Each Causal


4 Factor’s Root Causes
Root Cause Tree®

Analyze Each Root


5 Cause’s Generic Cause Root Cause Tree®

Develop & Evaluate SMARTER


6 Corrective Actions
Safeguards

Report & Implement SnapCharT® Software


7 Corrective Actions Root Cause Tree® Software
Presenting Your Findings

When Presenting to Management

Provide Information Needed for Their Decisions

Address:

• Interests of Your Audience

• Issues That Relate To Their “Hot Buttons”

• Return On Investment For Corrective Actions


Presenting Your
Investigation Results

State Incident
and its Results (in one sentence)

Present in 5 – 10 minutes:

• SnapCharT®

• Visual Aid

• Corrective Actions Report


Visual Aids
for Presentations

Use Only What Your Audience


Needs to Aid Their Understanding

• Drawings / Sketches
• Photographs
• Video of scene or simulated walk-through
• Piping & Instrumentation Diagrams
• Schematics
• Failed equipment parts and components
• Logs
• Test results
Winter SnapCharT®
Presenting to Management

Spring Get Started: What do I know? What information


do I need to collect?
SnapCharT®
(It’s your Planning Chart)

Summer Complete sequence and ALL conditions


SnapCharT® (It’s your Working Chart)

Prune unnecessary information. Reorganize. Define


Autumn “Causal Factors”
SnapCharT® (It’s your chart to define causal factors for root
cause analysis)

Cut to only what’s needed to understand causal


Winter factors & root causes.
SnapCharT® (It’s your Management Presentation Chart)
Sample Presentation

Investigation Findings
Deice Incident
Sample Presentation

10/30/2006
30 Min prior to
Agent #1 chooses to Agent #2 tells flight Aircraft
QX New Deice Truck departure. Captain Agent #1 completes
spray the aircraft with crew aircraft sprayed Takesoff with
Frozen over from low tells Agent #1 he spraying Aircraft with
Type I fluid using with Type I and Type only Type I
overnight temps wants Type I & IV Type I fluid
Skywest truck IV fluid sprayed
sprayed.
Sample Presentation
10/30/2006
30 Min prior to
Agent #1 chooses to Agent #2 tells flight Aircraft
QX New Deice Truck departure. Captain Agent #1 completes
spray the aircraft with crew aircraft sprayed Takesoff with
Frozen over from low tells Agent #1 he spraying Aircraft with
Type I fluid using with Type I and Type only Type I
overnight temps wants Type I & IV Type I fluid
Skywest truck IV fluid sprayed
sprayed.

Agent #1 does not Agent #2 does not


Water not drained tell Agent #2 that notice that only
from hoses after test he is now the DC Type I fluid sprayed

Load Coordinators Type I and IV


QX Type I truck normally act as Agent #2 was unfamiliar
fluid is
OOS that morning Deice Coordinators with Skywest's equipment
distinguishable to
and type I limitation
a trained deicer

Water sprayed thru No load coordinators


hoses to test available that Type I fluid is Skywest trucks look
morning pink in color similar to QX Type I
& IV trucks

Hoses froze that


Type IV fluid is
morning Agent #1 thought
green in color Verbiage Card not
could deice aircraft
and has a thick used
faster than Agent #2
New QX truck consistency
designated to spray
Type I & IV Agent #2 assumes Verbiage Card not
the role as deice available for use
coordinator

Trained deice agents This was Agent #2's his


can act as either sprayer first deice event under
or coordinator actual conditions
Sample Presentation
Sample Presentation
Sample Presentation
Deice Incident
Causal Factor:
Water not drained from hoses after test

Root Cause Corrective Action


No Policy or Add SOP requiring drainage of water from hoses of
Procedure deice truck after testing or addition of glycol to hoses
after testing.
Sample Presentation
Deice Incident
Causal Factor:
Agent #1 does not tell Agent #2 that he is the deice coordinator

Root Cause Corrective Action


Crew Teamwork Train the person-in-charge to examine a scenario as
Needs a whole instead of focusing on just what he or she
Improvement can accomplish/contribute.

Develop supervisory displays that highlight overall


mission requirements and help the supervisor/team
leader maintain the "big picture" view of the system
during emergencies or unusual conditions.
Sample Presentation
Deice Incident
Causal Factor:
Agent #2 does not notice that only Type I fluid sprayed

Root Cause Corrective Action


Practice / Agent needs more opportunity to act as a deice
Repetition Needs coordinator in order to become more proficient.
Improvement Consider shadowing an experienced agent when
manpower is available.
Sample Presentation
Deice Incident
Causal Factor:
Agent #2 does not notice that only Type I fluid sprayed

Root Cause Corrective Action


Not qualified Implement an OJT certification process for deice
coordinators.

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