Partha Pratim Bandyopadhyay

Soumitra Paul
Sankha Deb
Nilanjan Das Chakladar

Module 1 (Lecture 2)
Introduction to Machining
ME30604 (Machine Tools and Machining)

Soumitra Paul

Mechanical Engineering Department

Indian Institute of Technology Kharagpur
INDIA 721302

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 Summary
feed feed rate
• Join MTM course MS Teams
turning mm/rev mm/min • Join MTM Lab MS Teams (both
face milling mm/tooth mm/min Machining part and Metrology
end milling , mm/flute , mm/min part)
• Complete your registration
drilling , mm/rev , mm/min
process and then join the
drilling , mm/flute , mm/min Teams
MRR in Turning
MRR in Turning
A steel bar of 200 mm diameter is being straight turned at a cutting speed of m/min. The
depth of cut is 4 mm and feed is 0.25 mm/rev. Determine the rotational speed in rpm, feed
rate in mm/min and material removal rate in mm3/s
A steel bar of 200 mm diameter (with triangular slot) is being straight turned at a cutting
speed of m/min. The depth of cut is 4 mm and feed is 0.25 mm/rev. Determine the material
removal rate in mm3/s
MRR in Drilling
MRR in Drilling
A solid carbide drill of 12 mm diameter is drilling a hole in a steel plate of 50 mm thickness at a
cutting speed of m/s. The solid carbide drill has two main cutting edges and feed has been set at
0.05 mm/flute or cutting edge. Determine the rotational speed of the drill in rpm, feed rate in
mm/min and material removal rate in mm3/s.
A solid carbide drill of 12 mm diameter is drilling a hole in a steel plate of 50 mm thickness at a
cutting speed of m/s. The solid carbide drill has two main cutting edges and feed has been set at
0.05 mm/flute or cutting edge. There is a pilot hole of 8 mm diameter in the plate. Determine
the material removal rate in mm3/s.
is this formula valid in drilling
material removal rate in turning  𝑀𝑅𝑅=𝑣 𝑐 × 𝑠 ×𝑡

material removal rate in drilling 

𝜋 2
𝑀𝑅𝑅=𝑣 𝑐 𝑠𝑡=2× { 𝜋 𝑑𝑛 } ×
𝑠
2
×
𝑑
2 [][ ]
𝜋 2
= 𝑑 { 𝑠 ×𝑛 }
2
𝑑
4 where is the fallacy

𝑠𝑚
𝑀𝑅𝑅=𝑣 𝑐. 𝑎𝑣𝑔 𝑠𝑡=2 ×
𝜋𝑑
2 {
𝑛 ×
𝑠
2
×
𝑑
2 }[ ][ ]
𝜋 2
= 𝑑 { 𝑠 ×𝑛 }
4