CMR COLLEGE OF ENGINEERING &

TECHNOLOGY

Topic :
Shielded Metal Arc Welding

Presenting by
Md Shameem
23H55A0313
 Introduction to Shielded Metal Arc Welding
• Shielded Metal Arc Welding, also
known as stick welding, is a
manual welding process that uses a
consumable electrode coated in
flux.

• This process is commonly used for

welding steel, stainless steel, cast
iron, and other metals.

• Shielded Metal Arc Welding is

versatile, portable, and can be used
in various positions.
Equipment for Shielded Metal Arc Welding
The main equipment needed for
Shielded Metal Arc Welding includes
a welding machine, welding electrode
holder, welding electrodes, and
personal protective equipment.

The welding machine provides the

necessary electrical current for the
welding process.

The welding electrode holder holds

the welding electrode in place during
welding.
Welding Electrodes in Shielded Metal Arc Welding
Welding electrodes in Shielded Metal
Arc Welding are coated with flux to
protect the weld pool from
atmospheric contamination.

Different types of welding electrodes

are available for various applications,
including low hydrogen, cellulose,
and rutile electrodes.

The choice of welding electrode

depends on the material being welded
and the desired welding
characteristics.
Shielding Gas in Shielded Metal Arc Welding
Shielded Metal Arc Welding uses the
flux coating on the welding electrode
to create a shielding gas that protects
the weld pool from oxygen and
nitrogen in the air.

The shielding gas helps prevent the

formation of harmful weld defects,
such as porosity and cracking.

Proper shielding gas coverage is

essential for producing high-quality
welds in Shielded Metal Arc Welding.
Advantages of Shielded Metal Arc Welding
Shielded Metal Arc Welding is a
versatile welding process that can be
used in various industries, including
construction, fabrication, and repair.

It is a cost-effective welding process

that requires minimal equipment and
can be used in remote locations.

Shielded Metal Arc Welding is

suitable for welding thick materials
and welding in windy or outdoor
conditions.
Limitations of Shielded Metal Arc Welding
Shielded Metal Arc Welding has lower
deposition rates compared to other
welding processes, such as Gas Metal Arc
Welding.

The slag produced during Shielded Metal

Arc Welding must be removed after each
weld pass, which can slow down the
welding process.

Shielded Metal Arc Welding requires more

operator skill and experience compared to
some automated welding processes.
Safety Considerations in Shielded Metal Arc Welding
Personal protective equipment, such
as welding helmets, gloves, and
flame-resistant clothing, is essential
for safety in Shielded Metal Arc
Welding.

Proper ventilation is necessary to

remove fumes and gases produced
during welding.

Training and knowledge of welding

techniques and safety procedures are
crucial to prevent accidents and
injuries.
Applications of Shielded Metal Arc Welding

Shielded Metal Arc Welding is used in

various industries, including construction,
shipbuilding, pipeline welding, and
maintenance and repair.

It is suitable for welding a wide range of

materials, from carbon steel to stainless
steel and non-ferrous metals.

Shielded Metal Arc Welding is preferred

for outdoor and remote welding
applications where other welding
processes may not be practical.