ADVANCED PRODUCT QUALITY PLANNING

CONCEPTS
WHY PLANNING ?

FAILING TO PLAN

=
PLANNING TO FAIL
 WHAT IS QUALITY PLANNING

Act Plan

Study
Do

 75 % forward planning

 25% meeting targets / continuous improvements

 Never ending cycle

 T
ual e n Coech
n tin vem de nc no
ve ep log
Co pro lop t y
Im me an
t Feedback Assessment nt d
and Corrective Action

Product and
Process Plan and Define
Validation
Product Design
and Development

C Process design nt
an onf e
d ir m and Development lo pm
Va a e n
lid t io n D ev atio
at P c
ion r o e s s e r if i
P r duc c
oc t P ro pe V
es uc t / to ty
s od ro
Pr d P
an
CROSS FUNCTIONAL TEAM

Design Marketing

Manufacturing Quality Assurance

 CRITICALITY

Legal / safety / Regulatory Electrical Shocks due to Poor Insulation

Functional No continuity in Wire Harness

Aesthetics Warpage in Table top

Mfg. Hindrances Crack in heat exchanger tube

Reliability Corner strength of door

gasket
 PRODUCT QUALITY PLANNING TIMING CHART

Concept
Initiation/Approval
Program Pilot Launch
Approval Prototype

PLANNING
PRODUCT DESIGN & DEV.
PROCESS DESIGN AND DEVELOPMENT
PRODUCT AND PROCESS VALIDATION
PRODUCTION
FEEDBACK ASSESSMENT AND CORRECTIVE ACTION
ADVANCED PRODUCT QUALITY PLANNING
CONCEPTS

CONCLUSIVE OUTPUTS OF ADVANCED PRODUCT QUALITY

PLANNING

 Development/finalization of critical characteristics

 Development and review of FMEAs
 Actions to reduce the potential failure modes with high RPNs
 Development or review of Control Plans