Issue No.

Status Model Problem type One Page Report Responsible

Other team
member
Other reviewer
member
Promotion
member
1 X70 MC2 PP-1 Date: 4/12/2023 Shafie Hafidz Farhan Alex

1. Detailed description of the problem 2. Cause investigation, analysis and progress

Part Name: Front Bumper Assy (PW937371) 5 Why analysis
Issue happened : 4 Dec 2023
Location : Proton T. Malim Occurrence
Problem : Front Bumper Upper have bulging W1 – Visible bulging (6 point) near on grille area
Qty defected: 1 unit W2 – Parameter not sufficient (holding pressure)
W3 – To reduce flashing.
W4 – Mold wear & tear.

W5 –Non - Detection
W1 – Not proper checking method & tools.
W2 – Less checking skills.
W3 – Not well train on standard inspection method
W4 – Defect not indicate in SIP.

Complete 5. (Lesson
3. Analytical conclusion 4. Measures and effects PIC Status
time Learnt)
1. 100% checking on inspection gate Interim Corrective Action:
1. 100% checking by visual. 27/11/23 Shafie / Ongoing
2. To checking all raw part condition Zaim

Permanent Corrective Action:

3. To adjust injection parameter by increase injection pressure. 7/12/23 Alex / Ongoing
Farhan
Issue No. Status Model Problem type One Page Report Responsible
Other team
member
Other reviewer
member
Promotion
member
3 X70 MC2 PP-1 Date: 4/12/2023 Shafie Hafidz Farhan Alex

1. Detailed description of the problem 2. Cause investigation, analysis and progress

Part Name: Front Bumper Assy (PW937371)
Issue happened : 4 Dec 2023
Location : Proton T. Malim
Problem : Front Bumper Upper have line
mark on RH side only
Qty defected: 1 unit
5 Why analysis
Occurrence
W1 – Visible line mark
W2 – Core insert not level
W3 – Mold insert un-balance during inject part
W4 – Need conduct mold service and insert refitting

Non - Detection
W1 – Visible line mark
W2 – Not proper checking method and less checking skills.
W3 – Not well train on standard inspection method
W4 – Defect not indicate on defect summary

Complete 5. (Lesson
3. Analytical conclusion 4. Measures and effects PIC Status
time Learnt)
1. 100% checking on inspection gate Interim Corrective Action:
1. 100% checking by visual. 27/11/23 Shafie / Ongoing
2. To checking all raw part condition Zaim

Permanent Corrective Action:

3. To conduct mold servicing and conduct latest trial. 7/12/23 Alex / Ongoing
Farhan
Issue No. Status Model Problem type One Page Report Responsible
Other team
member
Other reviewer
member
Promotion
member
4 X70 MC2 PP-1 Date: 4/12/2023 Shafie Hafidz Farhan Alex

1. Detailed description of the problem 2. Cause investigation, analysis and progress

Part Name: Front Bumper Assy (PW937371) 5 Why analysis
Issue happened : 4 Dec 2023
Location : Proton T. Malim Occurrence
Problem : Front Bumper Lower weld line W1 – Visible weld line on Front Bumper Lower
visible W2 – Material joining not sufficient
Qty defected: 1 unit W3 – Valve gate time delay
W4 – To reduce flashing.

Non - Detection
W1 – Visible weld line on Front Bumper Lower
W2 – Not proper checking method and less checking skills.
W3 – Not well train on standard inspection method
W4 – Defect not indicate on defect summary

Complete 5. (Lesson
3. Analytical conclusion 4. Measures and effects PIC Status
time Learnt)
1. 100% checking on inspection gate Interim Corrective Action:
1. 100% checking by visual. 30/11/23 Shafie / Ongoing
2. To checking all raw part condition Zaim

Permanent Corrective Action:

3. To conduct mold servicing and conduct latest trial. 1/12/23 Alex / Closed
Farhan
Issue No. Status Model Problem type One Page Report Responsible
Other team
member
Other reviewer
member
Promotion
member
10 X70 MC2 TT Event (GCPA) Date: 4/12/2023 Shafie Hafidz Farhan Alex

1. Detailed description of the problem 2. Cause investigation, analysis and progress

Part Name: Front Bumper Assy (PW937371)
Issue happened : 4 Dec 2023
Location : Proton T. Malim
Problem : Front Bumper Assy have gap with
Plate-Fr Licence Mounting.
Qty defected: 1 unit
5 Why analysis
Occurrence
W1 – Fr Bumper Assy have gap with Plate-Fr Licence Mounting
W2 – Check gap fitting between bumper and Plate-Fr Licence Mounting
W3 – Measurement single part PAS accuracy is 100% on CF

Non - Detection
W1 – Fr Bumper Assy have gap with Plate-Fr Licence Mounting
W2 – Detection after Fr Bumper installation on Body
W3 – No mention DTS spec on that area

Complete 5. (Lesson
3. Analytical conclusion 4. Measures and effects PIC Status
time Learnt)
1. To check PAS measurement every lot Interim Corrective Action:
injection. 1. Confirmation gap after assembly process 2/10/23 Proton / Closed
APP

Permanent Corrective Action: