Maintenance

MIS : CY-2024 YTD

1
 Press Shop Breakdown Trend Maintenance

Target: 1.8 %
2.5
2.30
2.00
2
1.71
1.6
Breakdown %

1.57
1.5 1.33 1.4
Good

1.2
1 0.98
1

0.5

0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb- Mar- Apr- May- Jun-24 Jul-24 Aug- Sep- Oct- Nov- Dec-
24 24 24 24 24 24 24 24 24

Month

2
 Weld Shop Breakdown Trend Maintenance

Target: 0.50 %
0.7
0.63
0.6

0.5
Breakdown %

0.4 0.39
0.35 0.33
Good

0.31 0.32
0.3 0.28 0.29
0.22
0.2 0.18

0.1

0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb-24 Mar- Apr-24 May- Jun-24 Jul-24 Aug- Sep-24 Oct-24 Nov- Dec-24
24 24 24 24

Month

3
 Paint Shop Breakdown Trend Maintenance

Target: 0.40 %
0.5
0.45
0.45
0.4
0.36
0.35
Breakdown %

0.3 0.27 0.27

0.24
Good

0.25
0.21
0.2 0.19
0.15 0.13
0.11 0.11
0.1
0.05
0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb-24 Mar- Apr-24 May- Jun-24 Jul-24 Aug- Sep-24 Oct-24 Nov- Dec-
24 24 24 24 24

Month

4
 Utility Breakdown Trend Maintenance

Target: 0.20 %
0.25
0.22
0.20
Breakdown %

0.15
Good

0.10

0.05
0.02
0.00 0.00 0.00 0 0 0 0 0
0.00
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb-24 Mar- Apr-24 May- Jun-24 Jul-24 Aug- Sep-24 Oct-24 Nov- Dec-
24 24 24 24 24

Month

5
 Plant Machinery Breakdown Trend Maintenance

0.9
Target: 0.73 %
0.81
0.8
0.69
0.7
Breakdown %

0.6 0.55 0.54

0.52 0.51
0.49
0.5
Good

0.39 0.39
0.4 0.34
0.3
0.2
0.1
0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb- Mar- Apr- May- Jun-24 Jul-24 Aug- Sep- Oct- Nov- Dec-
24 24 24 24 24 24 24 24 24

Month

6
 Plant Machinery MTTR Trend Maintenance

Target: 42 Min.
70

60 57.32
52.60
50 48.55 46.20 44.00
MTTR (Min)

40 37.0 37.3
Good

36.0
33.6
29.9
30

20

10

0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb- Mar- Apr- May- Jun-24 Jul-24 Aug- Sep- Oct-24 Nov- Dec-
24 24 24 24 24 24 24 24

Month

7
 Plant Machinery MTBF Trend Maintenance

Target: 215 Hrs.

350 327.00
300 278
250 243.45
217.00 227.00
196 197
MTBF (Hrs)

200
155.04 162
150
150
Good

100

50

0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb-24 Mar- Apr-24 May- Jun-24 Jul-24 Aug- Sep-24 Oct-24 Nov- Dec-
24 24 24 24 24

Month

8
 Specific Power consumption Trend Maintenance

Low Target: 268 kWh / Mt

volume
350 324
311 319 313
292 303 293 293
300 281 280

250
kWh/Mt
Good

200

150

100

50

0
CY-19 CY-20 CY-21 CY-22 CY-23 Jan-24 Feb- Mar- Apr- May- Jun-24 Jul-24 Aug- Sep- Oct-24 Nov- Dec-
24 24 24 24 24 24 24 24

Month

9
 Plant Specific Water consumption Trend Maintenance

Target: 1.12 Kl / Mt
1.6
1.44
1.4
1.15 1.2
1.2 1.12 1.14
1 1.02
1
0.83
Good

0.8
Kl/Mt

0.6
0.4
0.2
0
CY-21 CY-22 CY-23 Jan-24 Feb-24 Mar-24 Apr-24 May-24 Jun-24 Jul-24 Aug-24 Sep-24 Oct-24 Nov-24 Dec-24
Q-04

Month

10
Maintenance

11