P30 Improvement

4M Problem Impact Action Comparison Due Status Remarks

Approach Description
Material Upstream jelly High reject at auto Fabricating Go No Go jig Before Mid Closed Operation
coil’s weld’s nickel - Tape & Weld nickel height Jan 23 team
(Poor nickel inspection camera - Coiling nickel height enforcement
condition) (Nickel bend & nickel - Beading height needed
short) - Crimping height

After

Machine (L12) Pull test fail at High reject pull test and Replace new cylinder with Before 19 Oct Closed
Laser weld downtime more force. 2023
- Change Laser weld position
- Change cylinder height
- Modify Laser jigs dept
about 2mm
After
 4M Problem Impact Action Comparison Due Status Remarks
Approach Description
Machine (L12) Dust accumulate High reject short circuit Add vacuum tubing at Before 3 Nov’23 Monitor Monitor
at conveyor and after coiling conveyor loading area until end
loading area Nov’23
before go to next
process
After

Machine (L12) Crimping CAP High reject Fabricate new CAP Press Before 7 Nov’23 Closed
slanted holder with derlin

After
 4M Problem
Approach Description Impact Action Comparison Due Status Remarks
There is no Adding part present sensor Before Middle of
detection for for detect the missing gasket. Mac
missing gasket When this sensor is trigger
machine will fault “Part
Missing”
Machine
After

There is no Adding part present sensor Before Middle of Under

detection for for detect the missing nickel Mac monitor
missing nickel foam. When this sensor is
foam trigger machine will fault
“Part Missing”

Machine
After
 4M Problem Impact Action Comparison Due Status Remarks
Approach Description
Machine Foam alignment High reject for short Replace the foam base with Before 16 Feb’24 Closed Monitor the
out of position circuit 1.5mm dept for make sure performance
after cutting, foam position is until end of
in good condition (place Feb’24
inside the base) 17 Feb’24

After

Machine Coiling vibrate Poor coiling and missing Replace new needle shaft Before 23 Feb’24 Closed Under
during coil process tape coiling for cavity #1 (22 monitor
Feb’24)

After
 4M Problem Impact Action Comparison Due Status Remarks
Approach Description
Machine False short circuit High reject 1. VB-013 Before 6/5/2024 Monitor
- Do correction rotation motor spin to until end
the CCW, decrease brightness fiber of May
optic, add black tape to avoid
reflection, decrease speed motor, do
adjustment on bracket fiber optic and
lastly decrease parameter offset
motor from 200 to 160. After
2. VB-012
- Fine tune the sensor position, adjust
parameters amplifier and tuning offset
motor.

Machine No short circuit at L2 Scrap at P40 Fabricate and install short circuit Before 22/6/2024
station.
- Start date 13/6/24

After
 4M Problem Impact Action Comparison Due Status Remarks
Approach Description