SRI RAMAKRISHNA INSTITUTE OF TECHNOLOGY

COIMBATORE

REAL TIME IMPLEMENTATION OF AUTOMATIC

BATTERY AND CONTROLLER COOLING SYSTEM IN
RETROFITTED ELECTRIC BIKE

1. Durgadas (IV MECH)

2. Sifas (IV MECH)
 ECO-FRIENDLY BIKES

Electric bikes are surely one of the most sustainable and environmental friendly
means of transport but they do consume electricity. To make the carbon
consumption as minimum as possible for our electric bikes.
 PROBLEM STATEMENT

High Emission Rate

Hike in Fuel Price

High cost of BS6 Vehicles

Reduction on fossil fuel sources

 ENVIRONMENT FRIENDLY

1. NO FUEL COMBUSTION
If charges the battery using green solar power, e-bikes become
100% environmentally friendly and good for the environment.

2. LOW MAINTENANCE
Compared to a engines you will have much lower maintenance costs
on an E-bike.

3. SPEED
Electric bikes generally have a higher top speed than a normal bicycle
with the same rider.
 DESIGN GOALS
To ensure safety of the driver
Optimization of material and
manufacturing choices to best support
specified critical load and performance
targets is also the road to safer
operation
. structural performance
To ensure that all the systems fit onto the chassis
Its purpose defines the bike’s loads and functionality, defines
environmental variables and structural performance and safety
targets
To make low cost manufacturing
The geometry of the bike, mostly dictated by
function and style, and the scale of the series
(produced units), are also design factors that
“dominate the balance between the emphasis
on ease (and cost) of manufacturing and
To design a chassis with high strength and low weight
An enormous amount of data, techniques and constraints all
contribute in a major way to restrict and define the design problem,
which is the reason why composites optimization software can play
a crucial part in design solutions
 WHY Li-Ion BATTERY?
Light weight and more power and durability

IBM (Intelligent Battery

Slow self-discharge
Maintenance)

No requirement for Priming Battery Fast charging

Rate of self-discharge is much lower than that of other rechargeable

 BATTERY MANAGEMENT

Battery Life Battery Management

The lithium-ion battery System
requires almost no It records the key
maintenance during its operational parameters
lifecycle, which is an such as voltage, current
20% 40% advantage that other
batteries do not have.
and the internal
temperature of the
Trickle charge is employed to restore Li-ion cells losing 40% of their battery along with the
charge to deeply depleted cells. When capacity after 1,000 cycles, and ambient temperature
the cell voltage is below approximately others having better capacity after during charging and
3V, the cell is charged with a constant 5,000 cycles. discharging
current of 0.1C maximum.

Maintenance Parameters
The cell operating The operating
voltage, current and temperature and voltage
temperature must be are the most important
60% 80% maintained within the
area indicated by the
parameters that
determine the
The charge current is raised to Your battery uses fast charging to green box labeled “Safe performance of lithium-
perform constant current charging. quickly reach 80% of its capacity, Operation Area” (SOA) ion cells
The constant current charge should then switches to slower trickle
be in the 0.2C to 1.0C range. charging.
 CHARGING STEPS
1st
Charging an electric bikes battery will vary depending on
the manufacturer of the battery but there are some
guiding principles that you can apply that will help you to
get it right most of the time.
2st
The time that it takes for the battery to charge will vary
depending on the size of the battery but most electric
bike batteries take between 2 hour and 6 hours to fully
charge.
3st
It would be best that you recharge the battery before it
runs out of power in order to have some of the battery
cells retain their life cycles for longer.
4st
When the batteries are charging they do so in two cycles.
The first cycle is where 80-90% of the charge is
replenished and it is where the battery charges the
fastest.
 SPECIAL
THANKS TO