DRILL STRING DESIGN

MAKE UP TORQUE
 𝑻𝒐𝒓𝒒𝒖𝒆=𝑭𝒅
𝑴𝒂𝒌𝒆𝑼𝒑 𝑻𝒐𝒓𝒒𝒖𝒆=𝑳𝒊𝒏𝒆 𝑷𝒖𝒍𝒍 𝒙 𝑱𝒐𝒊𝒏𝒕 𝑳𝒆𝒏𝒈𝒕𝒉
PIN BOX
Pin ID = 3 ½” Tool Joint = 4 ft
Box OD = 6 ¼”
 𝑴𝒂𝒌𝒆𝒖𝒑 𝑻𝒐𝒓𝒒𝒖𝒆=𝟐𝟔𝟖𝟎𝟎 𝒇𝒕/𝒍𝒃
𝑱𝒐𝒊𝒏𝒕 𝑳𝒆𝒏𝒈𝒕𝒉=𝟒 𝒇𝒕

𝑻𝒐𝒓𝒒𝒖𝒆=𝑭𝒅
𝑴𝒂𝒌𝒆𝑼𝒑 𝑻𝒐𝒓𝒒𝒖𝒆=𝑳𝒊𝒏𝒆 𝑷𝒖𝒍𝒍 𝒙 𝑱𝒐𝒊𝒏𝒕 𝑳𝒆𝒏𝒈𝒕𝒉
𝑴𝒂𝒌𝒆 𝒖𝒑 𝑻𝒐𝒓𝒒𝒖𝒆
𝑳𝒊𝒏𝒆 𝑷𝒖𝒍𝒍=
𝑱𝒐𝒊𝒏𝒕 𝑳𝒆𝒏𝒈𝒕𝒉
𝟐𝟔𝟖𝟎𝟎 𝒇𝒕 /𝒍𝒃
𝑳𝒊𝒏𝒆 𝑷𝒖𝒍𝒍=
𝟒 𝒇𝒕
BHA DESIGN
Length per Drill Collar = 31 ft
Safety Factor = 15%
Weight Per Drill Collar = 150 lb/ft
 ( 𝟏+ 𝑺𝑭 ) 𝑾𝑶𝑩
𝑻𝒐𝒕𝒂𝒍 𝑾𝒆𝒊𝒈𝒉𝒕=
𝑩𝑭

𝟔𝟓 . 𝟓 − 𝑴𝑾
𝑩𝑭 =
𝟔𝟓 . 𝟓

𝟔𝟓 . 𝟓 −𝟏𝟐
𝑩𝑭 = =¿
𝟔𝟓 . 𝟓

( 𝟏+ 𝟎 .𝟏𝟓 ) 𝟓𝟓𝟎𝟎𝟎
𝑻𝒐𝒕𝒂𝒍 𝑾𝒆𝒊𝒈𝒉𝒕= =¿
𝑩𝑭

𝑻𝒐𝒕𝒂𝒍𝑾𝒆𝒊𝒈𝒉𝒕
𝑻𝒐𝒕𝒂𝒍 𝑳𝒆𝒏𝒈𝒕𝒉= =¿
𝑾𝒆𝒊𝒈𝒉𝒕 𝒑𝒆𝒓 𝑫𝒓𝒊𝒍𝒍 𝑪𝒐𝒍𝒍𝒂𝒓

𝑻𝒐𝒕𝒂𝒍 𝑳𝒆𝒏𝒈𝒕𝒉
𝑵𝑫𝑪= =¿
𝑳𝒆𝒏𝒈𝒕𝒉𝒑𝒆𝒓 𝑫𝒓𝒊𝒍𝒍 𝑪𝒐𝒍𝒍𝒂𝒓
HYDRAULICS
NOZZLE SIZE
 Nozzles are measured at 32nds of an inch
𝑵𝒐𝒛𝒛𝒍𝒆 𝑺𝒊𝒛𝒆
𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓 =
𝟑𝟐
𝟐
π 𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓
𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆=
𝟒
𝑻𝒐𝒕𝒂𝒍 𝑭𝒍𝒐𝒘 𝑨𝒓𝒆𝒂=𝑵𝒖𝒎𝒃𝒆𝒓 𝒐𝒇 𝑵𝒐𝒛𝒛𝒍𝒆𝒔 ∗ 𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆
Drill bits usually have 3 Nozzles
 𝑸 𝑭𝒍𝒐𝒘 𝑹𝒂𝒕𝒆
𝑨= 𝑨=
𝟏𝟎𝟒 . 𝟐𝟒
√ 𝑷𝒃
𝝆 √
𝟏𝟎𝟒 . 𝟐𝟒
𝑩𝒊𝒕 𝑷𝒓𝒆𝒔𝒔𝒖𝒓𝒆
𝑴𝑾

𝑽 𝒏, 𝑵𝒐𝒛𝒛𝒍𝒆𝑽𝒆𝒍𝒐𝒄𝒊𝒕𝒚=𝟑𝟑.𝟒
𝚫 𝑷𝒃
𝝆 √
𝑸 𝒏 , 𝑵𝒐𝒛𝒛𝒍𝒆 𝑭𝒍𝒐𝒘 𝑹𝒂𝒕𝒆=𝟑. 𝟏𝟏𝟕 ∗ 𝑽 𝒏 , ∗ 𝑨 𝒏 ,

( )
𝟐
𝑸
𝑷 𝒃 , 𝑩𝒊𝒕 𝑷𝒓𝒆𝒔𝒔𝒖𝒓𝒆=𝝆
𝟏𝟎𝟒 .𝟐𝟒 ∗ 𝑨 𝒏,
 Flow Rate = 500
Pressure = 3500
MW = 12
Assume 3 Nozzles, What is the Size of the Nozzle?

𝟓𝟎𝟎 𝒈𝒑𝒎
𝑨=
𝟏𝟎𝟒 . 𝟐𝟒
√𝟑𝟓 𝟎𝟎 𝒑𝒔𝒊
𝟏𝟐 𝒑𝒑𝒈

𝑻𝒐𝒕𝒂𝒍 𝑭𝒍𝒐𝒘 𝑨𝒓𝒆𝒂=𝟑 ∗ 𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆

𝟐
π 𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓
𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆=
𝟒

𝑵𝒐𝒛𝒛𝒍𝒆 𝑺𝒊𝒛𝒆
𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓 =
𝟑𝟐
 Nozzle Size = 28
Pressure = 3500
MW = 12
Assume 5 Nozzles, What is the Flow Rate

𝑵𝒐𝒛𝒛𝒍𝒆 𝑺𝒊𝒛𝒆 𝟐𝟖
𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓 = 𝒅=
𝟑𝟐 𝟑𝟐
𝟐
π 𝑵𝒐𝒛𝒛𝒍𝒆 𝑫𝒊𝒂𝒎𝒆𝒕𝒆𝒓
𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆=
𝟒

𝑻𝒐𝒕𝒂𝒍 𝑭𝒍𝒐𝒘 𝑨𝒓𝒆𝒂=𝟓 ∗ 𝑨𝒓𝒆𝒂 𝑷𝒆𝒓 𝑵𝒐𝒛𝒛𝒍𝒆

√ √
𝑸
𝑨= 𝑷𝒃 𝟑𝟓𝟎𝟎
𝟏𝟎𝟒 . 𝟐𝟒
√𝑷𝒃
𝝆
𝑸= 𝑨∗𝟏𝟎𝟒.𝟐𝟒
𝝆
𝑸=𝑨∗𝟏𝟎𝟒.𝟐𝟒
𝟏𝟐
BIT HYDRAULICS
Hole Cleaning Flow Rate is 30 to 50 gpm (per inch of hole diameter)

HHP (Hydraulic Horse Power)

Δ 𝑃 ∗ 𝑄 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝐷𝑟𝑜𝑝 ∗ 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒
𝐻𝐻𝑃= =
1714 1714

Hydraulic JIF (Jet Impact Force)

𝑄 𝑉 𝑛 𝑀𝑊 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒∗ 𝑁𝑜𝑧𝑧𝑙𝑒 𝑉𝑒𝑙𝑜𝑐𝑖𝑡𝑦 ∗ 𝑀𝑢𝑑 𝑊𝑒𝑖𝑔h𝑡
𝐽𝐼𝐹= =
1930 1930

𝑄 √ 𝑀𝑊 ∗ 𝑃 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒 ∗ √ 𝑀𝑊 ∗ 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒

𝐽𝐼𝐹= =
57.8 57.8

HSI (Hydraulic Horse Power per Square Inch)

𝐻𝐻𝑃 𝐻𝑦𝑑𝑟𝑎𝑢𝑙𝑖𝑐 𝐻𝑜𝑟𝑠𝑒 𝑃𝑜𝑤𝑒𝑟
𝐻𝑆𝐼 = =
𝐵𝐹𝐴 𝐵𝑖𝑡 𝐹𝑎𝑐𝑒 𝐴𝑟𝑒𝑎
 Available Pressure = 3500 psi
Flow Rate = 500 gpm
HSI = 2.5 hp/sq.in
MW = 12 ppg
What is the HHP, Bit Face Area, and JIF

Δ 𝑃 ∗ 𝑄 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝐷𝑟𝑜𝑝 ∗ 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒 3500∗ 500

𝐻𝐻𝑃= = =
1714 1714 1714

𝑄 √ 𝑀𝑊 ∗ 𝑃 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒 ∗ √ 𝑀𝑊 ∗ 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 500 ∗ √ 12∗ 3500

𝐽𝐼𝐹= = =
57.8 57.8 57.8

𝐻𝐻𝑃 𝐻𝑦𝑑𝑟𝑎𝑢𝑙𝑖𝑐 𝐻𝑜𝑟𝑠𝑒 𝑃𝑜𝑤𝑒𝑟

𝐻𝑆𝐼 = =
𝐵𝐹𝐴 𝐵𝑖𝑡 𝐹𝑎𝑐𝑒 𝐴𝑟𝑒𝑎
 Available Pressure = 3500 psi
Flow Rate = 500 gpm
MW = 12 ppg
What is the BFA required to maintain HHP of 700 hp, What is the resulting JIF

Δ 𝑃 ∗ 𝑄 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝐷𝑟𝑜𝑝 ∗ 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒 3500∗ 500

𝐻𝐻𝑃= = =
1714 1714 1714

𝑄 √ 𝑀𝑊 ∗ 𝑃 𝐹𝑙𝑜𝑤 𝑅𝑎𝑡𝑒 ∗ √ 𝑀𝑊 ∗ 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑄 ∗ √ 12 ∗3500

𝐽𝐼𝐹= = =
57.8 57.8 57.8

𝐻𝐻𝑃 𝐻𝑦𝑑𝑟𝑎𝑢𝑙𝑖𝑐 𝐻𝑜𝑟𝑠𝑒 𝑃𝑜𝑤𝑒𝑟

𝐻𝑆𝐼 = =
𝐵𝐹𝐴 𝐵𝑖𝑡 𝐹𝑎𝑐𝑒 𝐴𝑟𝑒𝑎