3.air-Cooled Modular Chiller Installation Latest Version

Air-cooled Modular
Chiller Installation
Content
Air-cooled Modular Products Outline
R22&R407C
Available
30KW 65KW
Double-Tube Exchanger Shell-Tube Exchanger
R410A will
be
available
this year
130KW 200KW
Shell-Tube Exchanger Shell-Tube Exchanger
Unit Installation-Transportation
Unit Installation-Transportation
Unit Installation-Installation Space
Installation space (mm)

Module
A B C D E
MGB-F(D)25W/S(R)
MGB-F(D)30W/S(R)
MGB-F(D)35W/S(R)
MGB-F55W/S(R) ≥1500 ≥2000 ≥2000 ≥1500 ≥8000
MGB-F60W/S(R)
MGB-F65W/S(R)
MGB-F130W/S(R)
MGB-F200W/S(R) ≥2000 ≥2000 ≥2000 ≥2000 ≥8000
Unit Installation-Foundation
The detail parameter please refer to

installation manual
Unit Installation-Foundation
Using rubber pillow to avoid vibration

Water System Installation
Water System Installation-Some Notices
•All chilled water pipelines should be thoroughly flushed, to be free of any
impurity, before the unit is operated. Any impurity should not be flushed to or
into the heat exchanger.
•The evaporator should be provided with a filter with more than 40 meshes per
inch at site. The filter should be installed near to the inlet port as much as
possible, and be under heat preservation.
The by-pass pipes and by-pass valves as shown in the figure of “Connection drawing of
pipeline system” must be mounted for the heat exchanger, to facilitate cleaning of the
outside system of water passage before the unit is adjusted. During maintenance, the
water passage of the heat exchanger can be cut off without disturbing other heat
exchangers.
The flexible ports should be adopted between the interface of the heat exchanger and on-site
pipeline, to reduce transfer of vibration to the building.
To facilitate maintenance, the inlet and outlet pipes should be provided with thermometer or
pressure gauge. The unit is not equipped with pressure and temperature instruments, so they
need to be purchased by the user.
All low positions of the water system should be provided with drainage ports, to drain water in the
evaporator and the system completely; and all high positions should be supplied with discharge
valves, to facilitate expelling air from the pipeline. The discharge valves and drainage ports should
not be under heat preservation, to facilitate maintenance.
• All possible water pipes in the system to be chilled should be under heat
preservation, including inlet pipes and flanges of the heat exchanger.
• The outdoor chilled water pipelines should be wrapped with an auxiliary
heating belt for heat preservation, and the material of the auxiliary heat
belt should be PE, EDPM, etc., with thickness of 20mm, to prevent the
pipelines from freezing and thus cracking under low temperature. The
power supply of the heating belt should be equipped with an independent
fuse.
• When the ambient temperature is lower than 2 C, and the unit will be not
used for a long time, water inside the unit should be drained. If the unit is
not drained in winter, its power supply should not be cut off, and the fan
coils in the water system must be provided with three-way valves, to
ensure smooth circulation of the water system when the anti-freezing
pump is started up in winter.
• The common outlet pipelines of combined units should be provided with
mixing water temperature sensor.
Water System Installation-The Connection Wring
Water System Installation-Water Quality
Less than 50 ppm
Chlorin, vitriol No sulfur ion

& calcium ion Less than
& ammonia 200μV/cm(25℃)
Less than 30 ppm
Water Quality
Silicon ion Requirement Conductivity
PH:7~8.5 Total rigidity

Less than 500 ppm
The chroma of iron ion should less than <0.3ppm

Water System Installation-Water Quality
The freezing point and the boiling point of the glycol

liquor(The consistency of glycol for preventing freezing)
poidometer 5 10 15 20 25 30 35 40
Liquor
Consisten
cy%
volumenometer 4.4 8.9 13.6 18.1 22.9 27.7 32.6 37.5
freezing point ℃ -1.4 -3.2 -5.4 -7.8 -10.7 -14.1 -17.9 -22.3
boiling point(100.7kpa) ℃ 100.6 101.1 101.7 102.2 103.3 104.4 105.0 105.6
Water System Installation-Water Flow Switch
Water flow switch can’t be

installed in the corner
Water flow switch can’t

be installed in the corner
Water System Installation-Pipe Line
25/30/35KW
Installation Mode Ⅰ (Recommended Installation Mode)
Installation Mode Ⅱ
55/60/65KW
Installation Mode Ⅰ
(Recommended Installation Mode)
Installation Mode Ⅲ
(Recommended Installation Mode)
55/60/65KW
Water System Installation-Pipe Line130KW
Water System Installation-Pipe Line200KW
Water System Installation-
The Total Water Outlet Sensor
Total outlet water temp.

sensor is installed in the
total water outlet pipe
You can move the temp. sensor to the another side if it is

needed （ both two sides have the installation hole ）
Accessory 2
a
b
Accessory 1 （ sensor
Accessory 1
copper pipe ） and
accessory 2 （ sensor
fixed cover ） On the total water outlet pipe, drill a
Φ12mm hole ， install and weld the
Accessory 1 （ sensor copper pipe ），
(picture a); then make the insulation ，
(picture b).
silica
gel
Fill some silica gel into accessory 1 （ sensor copper pipe ）

After well
installation
Notice ： please make sure that the temp. sensor is enough inside of the water pipe 。
Choose Total Water Pipe
Total water pipe inner
Capacity×units Total water pipe inner diameter Capacity×units
diameter
30×1 60×1
DN40
30×2 DN65
60×2
30×3 60×3
30×4 DN65 60×4
30×5 DN80
60×5
30×6
30×7 DN80 60×6
DN100
60×7
30×8
60×8
30×9
60×9
30×10 DN100 DN125
60×10
30×11
60×11
30×12 60×12
30×13 60×13 DN150
30×14 DN125 60×14
30×15 60×15
DN200
30×16 60×16
30KW 60KW
Choose Total Water Pipe
Total inlet and outlet water Total inlet and outlet water
Unit model x quantity Unit model x quantity
pipe diameter pipe diameter
130×1 DN65 130×5 DN125

130×2 DN100 130×6 DN150
130×3 DN100 130×7 DN150
130×4 DN125 130×8 DN200
130KW
Total inlet and outlet water Total inlet and outlet water
Unit model x quantity Unit model x quantity
pipe diameter pipe diameter
200×1 DN80 200×4 DN150
200×2 DN100 200×5 DN200
200×3 DN125
200KW
Water System Installation-ON/OFF Port
Cycle Water Pump Choice
1 、 Rated water flow volume must be bigger than the chiller specification,
should be 1.1~1.2 times of the chiller specification
2 、 The water pump head can estimate according to below formula:

Hmax=△P1+△P2+0.05L (1+K) -- unit(mH20)
△P1-The water pressure loss of the modular unit
△P2-The most pressure loss of the each FCU or AHU
L - The most disadvantage circle water pipe length
K- when L is bigger, K value is 0.2~0.3; when L is smaller,
K value is 0.4~0.6
3.water pump must be controlled by master unit 。

Water Tank Choice
1 、 The size of water tank
kW is the unit for cooling capacity and L is the unit for G water flow in the formula counting
the minimum water flow.
Comfortable type air conditioner
G= cooling capacity×2.6L
Process cooling application conditioner
G= cooling capacity×7.4L
If the total water volume in the system is less than the required minimum volume, the
additional water tank is necessary in order to avoid the compressor On and Off frequently.
The minimum size of the water tank is calculated as:
Size of additional water tank (L)= minimum water volume(L) – Actual water volume (L).
2 、 The Interior Structure of the water tank
Water System Installation-Wiring Diagram
Cycle Water Pump Wiring Diagram
One water pump
380V 3P 50HZ
380V 3P 50HZ
XT4
A B C N
P1 P2
Creepage
Switch
0# Main unit PCB
Contactor
Contactor winding
Over charge relay Over charge relay
Water
pump
Cycle Water Pump Wiring Diagram
Two water pumps(one is reserved)
380V 3P 50HZ
380V 3P 50HZ
XT4
A B C N
P1 P2
Switch1 Switch1
Creepage Switch Creepage Switch
0# Main unit PCB
Contator Contactor
Contactor Contactor winding 1 winding 2
Over charge relay Over charge Over charge

Over charge relay
relay relay
Water Water
Pump Pump
Auxiliary Electrical Heater Wring Diagram
380V 3P 50HZ
XT4
380V 3P 50HZ
H1 H2 A B C N
Creepage Switch
Contactor
Contractor
winding
Over charge relay Over Charge relay
Auxiliary Electric Heater

2-Way Valve &3-Way Valve
2-way valve 3-way valve
We recommends use the 3-way valve, If customers use

2-way valve, the rate must less than 50%
Any
Question?

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3.air-Cooled Modular Chiller Installation Latest Version

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Air-cooled Modular

Installation space (mm)

The detail parameter please refer to

Using rubber pillow to avoid vibration

Less than 50 ppm

Chlorin, vitriol No sulfur ion

PH:7~8.5 Total rigidity

The chroma of iron ion should less than <0.3ppm

The freezing point and the boiling point of the glycol

Water flow switch can’t be

Water flow switch can’t

Total outlet water temp.

You can move the temp. sensor to the another side if it is

Fill some silica gel into accessory 1 （ sensor copper pipe ）

130×1 DN65 130×5 DN125

200×1 DN80 200×4 DN150

200×2 DN100 200×5 DN200

2 、 The water pump head can estimate according to below formula:

3.water pump must be controlled by master unit 。

0# Main unit PCB

Over charge relay Over charge relay

Over charge relay Over charge Over charge

Over charge relay Over Charge relay

Auxiliary Electric Heater

2-way valve 3-way valve

We recommends use the 3-way valve, If customers use

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