FPRB Installation

Training
• Raj Gupta
• GS / NI/ Product Management

© 2017 Nokia
 Topics
FPRB Overview -System and Module level
Installation accessories, tools, test equipment
Interconnects and cabling requirements
Installation process
SPD installation/removal
Controller Features
GUI programming
SNMP Remote Monitoring
ATS and Genset simulation
Controller programming exercises

© 2017 Nokia
 FPRB Overview – System and Module
level

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3
 FPRB Full Assembly

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 FPRB Field Applications

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 Mechanical Dimension of Shelf

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 Flexi Power Rectifier – IP65

 Highly-integrated power system

– Integrates the rectifiers, the AC and DC distributors, and
the supervisor and communication functions together.
 Modularized design
– Modularized design for easier installation, maintenance
and troubleshooting.
 Flexible applications
– Configurable output power from 2kW, 4kW, 6kW or
9kW by means of choosing the number of rectifier
modules.
– System capability can expand from 9kW, 18kW and
27kW by combining three systems in parallel
– 3 battery back-up ports and 2 load ports of the FPRB
provides the user with flexible configurations.
– Operating from -40°C to 55°C + solar load

© 2017 Nokia
 FPRB Chassis plus PDA

Flexi Power Rectifier FPRB (Chassis + PDA)

CS7000030.XX (Chassis) CS7000033.XX (PDA)

• 3U; 19” Chassis • With built-in programmable controller
• Can slot-in 3 Rectifiers and 1 PDA • 2 Load (80A) and 3 Battery (63A) circuit breakers
• Magnetic contactor rated @ 200A
• RS422 for parallel shelf communication
Shipment Accessories
• RS485 for PDA to Rectifier communication
• ATS monitoring and Genset control signal
• Temperature Protection, BLVD
• GUI interface; support SNMP remote monitoring
• IP65 Water-proofed equipment
© 2017 Nokia
 Overview of PDA Module

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 Mechanical Dimension of PDA

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 Overview of PDA Front Panel

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 Overview of PDA Drawer

CS7000034.XX (Drawer)
• Interconnection for LAN port for GUI communication
• Connections for Temperature Probe, Alarm cables and RS422 parallel cables
• Interconnections between the CU board and the RS485 communication for Rectifiers
• Input connection for ATS signal and Output connection for Genset control signal

© 2017 Nokia
 Overview of Rectifier Module

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 Mechanical Dimension - Rectifier Module

© 2017 Nokia
 Types of FPRB Rectifier Modules

FPRB Rectifier Modules- All High Efficiency

CS7000031.XX (3kW) CS7000021.XX (2kW )

• Rated Input: 180~276Vac

• DC Output: -52~-56Vdc
• OCP; OVP and OTP Protection
• Monitoring functions
• Forced convection cooled. With fan on the rear side
• RS485 Interface
• With LED indicators
• Hot pluggable
• IP65 Water-proofed equipment

© 2017 Nokia
 3kW Rectifier - Specification

• AC Input: 90~305Vac (Normal 180~276Vac)

• DC Output: 53.3Vdc(Range 45~57Vdc)
• Rated Output: 3000W/56.3A
• Parallel operation with Current sharing
• EMI EN 55022 Class B
• Efficiency : >95% (30~100% Load)
• Peak Efficiency : >96%
• Temperature : -40~55deg C
• Dimension (mm): 119 x 83 x 415 mm (W ×H ×D)
• Power Density: 12W/in^3
• IP65
96.00%
• Weight: 4kg
95.00%
94.00%
93.00%
92.00%
91.00%
5 10 15 20 25 30 35 40 45 50 55
© 2017 Nokia
 Water Proofing of Connections

Rectifier’s AC input and RS485 design on

water-proof connections

PDA loading, battery cable and LAN input design

on water-proof connections

PDA’s input AC cable and Grounding cable

Breathing valve with film on PDA design on water-proof connections
© 2017 Nokia
 Water-proofing Solution for PDA and Rectifier Modules

© 2017 Nokia
 IP Capability Testing

Wind driven rain test

Water-proof test

© 2017 Nokia Dust-proof test

 Air Leakage Testing

The product which the water proof lever is higher than IPx5, need to
undergo air leakage test before shipment. This test applies to 100%
production units prior shipment

Product under Air pressure test

© 2017 Nokia
 Installation Accessories, Tools and
Test Equipment

© 2017 Nokia

2
 Installation Accessories
Delivery contents by FPRB

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 Installation Accessories
CS7000007.XX - Accessory Bag Contents by FPRB

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 Installation Accessories
CS7000002.XX - Delivery contents of the Optional SPD of FPRB

© 2017 Nokia
 Installation Tools and Test Equipments
Tool kit:
• Allen key (hex key): 8 mm (0.31 in.)
• Awl: diameter of 2mm
• Hex Screwdriver 4mm
• ESD wrist strap and cable
• TORX screwdriver set: T10, T20, T25
• Flat screwdriver
• Cross screwdriver
• Wrench 8 mm (5/16 inch)
• Folding knife
• Adjustable (monkey) wrench
• Side cutters
• Lint-free swab or wipe and 99% alcohol for cleaning optical connectors
• Cable ties for routing cables
• Tape measure
• Flashlight, pocket lamp or torch
• Hammer drill
• Marker pen or comparable tool
• Pliers
• Wire-stripper

Test Equipment
• PC
• Multi-meter: FLUKE 170 or equivalent
• DC Current clamp: FLUKE I410 or equivalent

© 2017 Nokia
 Interconnects and Cabling
Requirements

© 2017 Nokia

2
 Interconnects and Cabling Requirements

Table 8 AC Cable and Grounding Cable Maximum Allowable Diameter Size

Diameter Tolerance Unit
AC Cable 17 ~ 18 ±0 mm
Grounding Cable 7.6 ± 0.4 mm

Table 11 Output Cables Maximum Allowable Diameter Size

First Layer 8.5 ± 0.5 mm
Second Layer 11 ± 0.5 mm
Third Layer 14 ± 0.5 mm

Cable Size Diameter (mm) Grommet Layer (Front) Grommet Layer (Back)
5.5 (Alarm Cables) Cut layer 1 No need to cut
4.3 (Signal Cables) Cut layer 1 No need to cut
5.3 (RS485 cables) Cut layer 1 No need to cut

© 2017 Nokia
 Cable Size and Ampacity

© 2017 Nokia
 Universal AC Connection Requirements

 Universal AC connections
 Connections with or without SPD
 Easy conversion thru pole bridge
AC mains AC Terminal Block
PE L1 L2 L3 N 1 2 3 4 5 6

3- phase wye (3Y) configuration AC mains AC Terminal Block

PE L1 L2 L3 1 2 3 4 5 6

AC mains AC Terminal Block

PE L N 1 2 3 4 5 6 3- phase delta (3Δ) configuration

© 2017 Nokia
Single-phase (1Φ) configuration
 Cable Color Code Requirements

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 Universal Cable Color Code Guide

© 2017 Nokia
 Alarm and Signal Cable Connection

Alarm Cables and Temp Probe Table 33 – The connection of the Alarm cable
Pin of J11 Name Color
Connections 1 ALARM IN (-)
Table 31 – The connection of the temperature cable 2 ALARM IN (+)
3 ALARM_COM
Pin of J22 Name Color 4 MAINS 1
5 ALARM_COM
7 TEM_GND Red 6 MAINS 2
8 TEM SENSE_IN White 7 ALARM_COM
Reference
9 TEMP_VCC Black 8 MAINS 3
10 EARTH Cable screen 9 ALARM_COM
10 CRITICAL
11 ALARM_COM
12 MAJOR
13 ALARM_COM
Table 32 – The connection of the parallel cable
14 MINOR
Option Pin of Name Color Pin of J22 Name Color
J22 13 RELAY_COM (Genset signal Out)
From 1 RS422RD- Red 14 RELAY_NO (Genset signal Out)
PSU 2 RS422RD+ White
3 SGND/F Black
Table 34 – The connection of the ATS Signal and Genset Output
11 EARTH Cable screen
To PSU 4 RS422TX- Red Signal Pin of J11 Name Color
5 RS422TX+ White
From Customer ATS 1 ALARM IN (-) White
6 SGND/F Black
2 ALARM IN (+) Black
12 EARTH Cable screen Signal Pin of J22 Name Color
To Genset 13 RELAY_COM Cable Screen
14 RELAY_NO Red

© 2017 Nokia
 Installation Process

© 2017 Nokia

3
 Installation Process

1. Unboxed the FPRB Shelf with PDA.

Pull out

3. Pull out the PDA from the Shelf

Loose Loose
n Back Cover
n

Sub Cover

2. Loosen the mounting screws of the PDA

4. Remove the Back and the Sub cover

© 2017 Nokia
 Installation Process

6. Configure the AC terminal block according to the location

requirement.

Insert

7. Insert the AC cable into the PDA

8 Loosen strain relief screw

© 2017 Nokia
5. Remove the Front DC Grommet with Torx T10 screwdriver
 Installation Process

Table 23 – Recommended preparation for AC mains cable

(Tolerance: 3mm)
AC type L1 L2 L3 N PE
Single-phase A (mm) 140 115 85
(1Φ) B (mm) 10 20 20
A (mm) 140 85 --
2-phase
B (mm) 10 20 --
3-phase delta A (mm) 140 120 105 -- 85
(3Δ) B (mm) 10 10 10 -- 20
3-phase star A (mm) 150 140 125 100 85 11. Install the L and N cables into the Terminal block
(3Y) B (mm) 10 10 10 20 20
9. Prepare the AC Cable

Tighten
Insert

12. Install the AC Grounding cable lug into the chassis.

10. Install the AC ground cable
© 2017 Nokia
 Installation Process

13. Tighten the AC cable strain relief

with Torx T25.

14 b. AC connection without the SPD – 1Φ

14 a. AC connection for 3 ɸ Wye without the 15. AC connection without the SPD – 3Δ
SPD
© 2017 Nokia
 Installation Process

16. Cut the opening on the front of DC Grommet.

Refer to Installation Manual for detailed cable sizing
and cutting of the DC Grommet
18. Insert the DC cables 150mm from the DC Grommet for
easy installation on the terminal lug

17. Cut the opening on the back of DC Grommet.

Refer to Installation Manual for detailed cable sizing
and cutting of the DC Grommet 19. Connect the other DC cables. Bottom first then the top
© 2017 Nokia
 Installation Process

Table 28 – Flow chart of securing the front

panel
Step Sequence Torque (kgf-CM)
1 1, 2, 3, 4 6~8

22. Put the back cover back onto the PDA

Table 28 – Flow chart of securing the front

panel
20. Secure the four screws on the front panel
Step Sequence Torque (kgf-CM)
1 1, 2, 3, 4 6~8

23. Put the sub cover back onto the PDA

© 2017 Nokia 21. Fix the DC cables to the front panel

 Installation Process

24. Insert back the PDA into the shelf

26. Insert the Temp Sensor cable following the pin
configuration on Installation Manual

25. Insert the Alarm cables into the Drawer

referring Installation Manual and cutting the 27. Insert the RS422 parallel cables following the
silicon cover referring to Installation Manual pin configuration on Installation Manual
© 2017 Nokia
 Installation Process

28. Insert the RS422 parallel cables following the

pin configuration in Installation Manual 30. Insert the Alarm cables following the pin
configuration in Installation Manual

29. Insert the ATS monitoring cable and the 31. Insert back the Drawer into the PDA
Genset output signal cable following the pin
© 2017 Nokia configuration in Installation Manual
 Installation Process

Remove the cover

Insert the RJ45

32. Connecting the PDA earth cable to the

chassis

Push the rubber

sealing cover

34. Connecting the Ethernet Cable

33. Connecting the system earth cable

© 2017 Nokia
 Installation Process

35. Remove the silicon caps on the

Rectifier DC terminal

37. Securing the rectifier to the 38. Connecting the AC power

case cable to the rectifier

36. Putting the rectifier into the

first slot of the case
39. FPRB system without the front and back cover
© 2017 Nokia
 Installation Process
C
A

Tighten

A’
C

40. If there is a requirement for the front and back cover then the cable glands must be installed first
tightening screws on A and C with T25 Torx screwdriver

41. Puncture the cable glands to fit in 42. The AC cable can be fixed to the side 43. Fixing the PDA earth cable
the AC and Grounding cables cable plate with cable restraints cable
restraints with M3 screws ‘A’ (supplied as
© 2017 Nokia accessories), tightening to 0.6Nm.
 Installation Process

44. Cables exit from right of the FPRB – no cover

47. Cables exit from right of the FPRB – with cover

45. Cables exit from left of the FPRB – no cover 48. Cables exit from left of the FPRB – with cover

46. Cables exit from both sides of the FPRB – no cover 49. Cables exit from both sides of the FPRB – with cover
© 2017 Nokia
 Installation Process

J22 #1 J22 #2
11 12
1 4
Parallel cable #1
2 5
3 6
4 1
5 2
6 3
12 11

Parallel Parallel
cable #2 cable #3
Master/slave definition of FPRB units in parallel

J22 #1 J22 #2
11 12
1
Parallel cable #1
4 J22 #3
2 5
11 1 2 3 4 5 6 12
3 6
Parallel cable configuration within the three
4 1 drawers
5 2
Parallel cable #2
6 3
12 11

© 2017 Nokia Parallel cable configuration within the two

drawers
 Surge Protection Device -
Installation and Removal

© 2017 Nokia

4
 SPD Installation

SPD Universal Connection Diagrams

AC Terminal Block
AC Terminal Block SPD 1 2 3 4 5 6
SPD 1 2 3 4 5 6
L1 L2 L3 N
L1 L2 L3 N

PE L1 L2 L3
PE L1 L2 L3 N AC mains
AC Mains
3-Phase Delta
3-Phase Wye

AC Terminal Block
SPD
L1 L2 L3 N 1 2 3 4 5 6

PE L N
AC mains

2-Phase
1-Phase
© 2017 Nokia
 SPD Installation
SPD Specification
Table 4 – Main specification of the SPD
Module name Parameter Specification Description

VAL-MS 230 IT ST UN (L-N / L-L) 230VAC / 400VAC Rated voltage

(OVP module for L- UC (L-N) 385VAC Clamping voltage

N) UP (L-N) ≤1.9kV Protective voltage
In / Imax (8/20 μS) 20kA / 40kA Rated discharge current /
maximum discharge current
Screw thread / torque M5 / 4.5Nm
F-MS 12 ST UN (N-PE) 230 VAC Rated voltage
UC (N-PE) 260VAC Clamping voltage
(OVP module for N- UP (N-PE) ≤1.0kV Protective voltage
PE)
In / Imax (8/20 μS) 20kA / 40kA Rated discharge current /
maximum discharge current
Screw thread / torque M5 / 4.5Nm

VAL-MS 230IT…-FM Imax AC: 3A (125V)

(Remote signaling 0.75A (250V)

contact) DC: 2A (30V)
Screw thread / torque M2 / 0.25Nm

VAL-MS 230IT/3+1-FM Temperature -40°C ~ +80°C

IP-code IP20 Ingress Protection (IP)
(The whole SPD module) degree
Class II IEC 61643-1: 2005-01
© 2017 Nokia
Type 2 EN 61643-11: 2002-12
 SPD Installation
SPD Installation into the PDA

1. Assemble the SPD Grounding cable and

the SPD sensing cable

2. Assemble the Link cables into the SPD

module

© 2017 Nokia
 SPD Installation
SPD Installation into the PDA

3. Assemble the Live and Neutral Link cables into the terminal block; the SPD Grounding cable into the
chassis; the SPD sensing cable into the standby mating connector.

© 2017 Nokia
 SPD Installation
SPD Installation into the PDA

4. For different type of terminal block, the terminal of the Grounding cable should be rotated in order to fit into the
narrower terminal block slot.
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 SPD Installation
SPD Installation into the PDA

5. The overview of the completely assembled 3-Phase Wye AC connection with SPD kit.

© 2017 Nokia
 SPD Installation
SPD defective module replacement

6. Defective SPD module

replacement can be easily done by
just pulling out the affected
module and installing back the
brand new SPD module.

© 2017 Nokia
 FPRB Controller Features

© 2017 Nokia

5
 Controller Features

The Controller mainly can:

• Monitor the battery string Voltage and Current

• Control the LVD disconnect/Reconnect to prevent damage to batteries
• Monitor ATS status and provide Genset control signal
• Supervise parameters and generate Alarms
• GUI interface; support SNMP remote operation and monitoring and further improve energy
efficiency
• Support normal Lead-Acid and Lithium Iron Phosphate (LiFePO4) battery functions
• Display Alarm Controller and Battery Information
• Monitor Rectifier and Battery Alarm, Status and Product Information
• Programmable Battery testing
• Battery setting and configuration
• System setting and configuration
• Genset setting and configuration
© 2017 Nokia • Power Monitoring
 FPRB Controller Preparation
Setting up the IP Address of the Control Unit

LCD IP Change
Web GUI IP Change

Local Area Connection – Properties

© 2017 Nokia
 Controller Features
Home page

• A - System ID & System Location:

• B - Main Menu:
• C - Sub Menu:
• D - Logout
• E - Page Name
• F - CU
• G - Rectifier
• H – AC Fed Mode Indicator if AC Grid or
AC Generator

• Green: error free element

• Yellow: warning or a minor error
• Red: major or critical error Above C - Sub Menu: Only available if Lithium
Battery function is enabled
• Purple: Element Loss error
• Gray: No Rectifier or PDA present
© 2017 Nokia • Blue – System in Grid Generator mode
 Controller Features
Shelf

Master sections:
CU Alarm Information
• Alarm Information
• Alarm Configuration
• Product Information
• Battery Information
• Restart System

• Critical: Purple
• Major: Red
Slave Sections:
• Minor: Orange
• Alarm Information
• Warning: Yellow
• Alarm Configuration
© 2017 Nokia • Indeterminate: Gray
• Product Information
 Controller Features

CU Alarm Configuration

• Critical: Activates the red LED on the front panel

• Major: Activates the red LED on the front panel
• Minor: Activates the yellow LED on the front panel
• Warning: Activates the yellow LED on the front
panel
• Indeterminate: Does not activate any LED on the
front panel
• Off: Does not activate any LED on the front panel.
• Update: stores the configuration to the system
• Undo: restores the settings to the last updated
configuration
• Restore default: restores the default configuration.
Click update to store the default configuration

© 2017 Nokia
 Controller Features

CU Product Information
CU Restart System

A restart of the system has following consequences:

• Data & Time resets and needs to be updated
Battery Information
for older FW. Beside Date & Time none of the
settings is affected
• For FW R5xx or later, the Date and Time is
automatically re-updating following the settings
before doing the reset.
• The system restarts with initial charge state
• None of the Rectifiers will restart

© 2017 Nokia
 Controller Features
Rectifier Overview

Rectifier Alarm Configuration

Note
AC Input Voltage and AC
Input Current are not
monitored in all 2kW
Rectifiers – NOKIA P/Ns:
CS7000001.02;
CS70000021.00; Critical: Activates the red LED on the front panel
CS7000001.03 and
CS7000021.01 Major: Activates the red LED on the front panel
Rectifier Status Information
Minor: Activates the yellow LED on the front panel
Warning: Activates the yellow LED on the front panel
Rectifier Alarm Information Indeterminate: Does not activate any LED on the front panel
Off:. Does not activate any LED on the front.
• Critical: Purple
Update: stores the configuration to the system
• Major: Red
Undo: restores the settings to the last updated configuration
• Minor: Orange
Restore default: restores the default configuration.
• Warning: Yellow
Update all: stores the configuration for all Rectifiers to the system
• Indeterminate: Gray

© 2017 Nokia
 Controller Features

Rectifier Alarm Configuration

Critical: Activates the red LED on the front panel

Major: Activates the red LED on the front panel
Minor: Activates the yellow LED on the front panel
Warning: Activates the yellow LED on the front
panel
Indeterminate: Does not activate any LED on the
front panel
Off:. Does not activate any LED on the front.
Update: stores the configuration to the system
Undo: restores the settings to the last updated
configuration
Restore default: restores the default configuration.
Update all: stores the configuration for all Rectifiers
to the system

© 2017 Nokia
 Controller Features
Battery Control and Monitoring Critical: Activates the red LED on the front
panel
if FPBC is activated Major: Activates the red LED on the front
panel
Minor: Activates the yellow LED on the front
panel
Warning: Activates the yellow LED on the
For the Alarm Information:
front panel
• Critical:
Indeterminate: Does not activate any LED on
Purple the front panel
• Major: Off:. Does not activate any LED on the front.
Update: stores the configuration to the system
Red Battery Alarm Configuration Undo: restores the settings to the last updated
• Minor: configuration
Restore default: restores the default
Orange
configuration.
Battery Overview • Warning:
Update all: stores the configuration for all
Yellow Rectifiers to the system
• Indeterminate: Gray

It is possible to allocate each possible alarm to

one of the signal-out pins:

• Alarm 1
• Alarm 2
• Alarm 3
• Alarm 4
• Alarm 5
• Alarm 6
Battery Status Information
• Off: set an alarm to off no signal will be
• Pack Voltage activated on activation of the alarm
• Battery Voltage
• Current It is also possible to activate signal out pins on
• Temperature combinations of active Mains pins. Dark-grey
• Battery SOC fields are forbidden fields, which cannot be used
• Discharge Time
• Discharge Power
• Battery Status
© 2017 Nokia • Rated Capacity
Battery Alarm Out Allocation Configuration
 Controller Features
Note

• The Time Data is stored on an internal Real Time Clock by using volatile memory,

• Please note the data from the Real Timer Clock is used for Battery Test Data and scheduled Battery Tests.
A not updated time may cause unexpected scheduled battery tests.

Real Time Clock • Please note the data from the Real Timer Clock is also used for Generator functions and scheduled
Generator functions. A not updated time may cause unexpected out of scheduled Generator functions.

It is strongly recommended to check the correctness of the Date and Time whenever an update in FW
was made.

• Duration [h]: specifies the maximum duration of a battery test

• Ahs to Discharge [Ahs]: specifies the maximum Ampere Hours, which
have to be discharged during a battery test
Battery Test • Fail Threshold [V]: specifies the maximum battery voltage during a
battery test. If reached the battery test will stop with a fail as result. A
failing battery test also raises an alarm on the CU. The alarm will be
active until restart of the system or a successful performed battery test.
• Warning Threshold [V]: specifies a threshold, which, if reached during
the test, gives a warning as result. Reaching this threshold does not stop
the battery test.
• Test Interval [d]: specifies the time between automatically performed
battery tests. Each successful finished test will restart this interval,
which means that even passed AC-Fail tests will restart the interval.
Scheduled tests every time will start at 2:00 am. Setting this parameter
to zero will deactivate this functionality.

© 2017 Nokia
 Controller Features

Battery Related Settings

Configuration Import-Export

Note • Battery Manufacturer: manufacturer of the used battery. Just for information.

For import of configuration only the following naming
for the file is accepted: “Conf_DataCU.bin”
© 2017 Nokia
• Battery Identifier: Identifier/Name of the used battery. Just for information.
• Nominal Capacity [Ah]: Overall Capacity of the used battery block
• Boost Cell Voltage Offset [x10mV/Cell]: specifies the applied Boost Voltage during Boost Charge.
This setting should be according to the battery manufacturer’s data.
• Temperature Compensation per Cell [mV/°C]: specifies the applied Temperature Compensation.
This setting should be according to the battery manufacturer’s data.
• Battery Disconnect Temp. Low [°C]: specifies the lowest allowed temperature for the used type of
battery. Lower temperatures will disconnect the battery from the system.
• Battery Disconnect Temp. High [°C]: specifies the highest allowed temperature for the used type of
battery. Higher temperatures will disconnect the battery from the system.
 Controller Features
System Related Settings
These functions are disabled when the
FPBC Lithium battery setting is set to ON
These functions are disabled when the
FPBC Lithium battery setting is set to ON
© 2017 Nokia
• Nominal Output Voltage [V]: defines the system target voltage
• Charge Current Limit [A]: defines the maximum battery charge
current.
• Battery Disconnect Voltage [V]: defines maximum battery
voltage before disconnecting the batteries from the system.
• Battery Low Voltage Alarm [V]: defines the threshold for
battery low voltage alarm activation and deactivation.
• Battery Low Voltage Warning [V]: defines the threshold for
battery low voltage warning alarm activation and deactivation.
• Battery Temperature Alarm High [°C]: defines the threshold
for battery temperature high alarm activation and deactivation.
• Battery Temperature Alarm Low [°C]: defines the threshold for
battery temperature low alarm activation and deactivation.
• Start Boost Charge Time [h]: defines the duration of the initial
charge.
• Charge Time [h]: defines the charge duration after a battery
discharge.
• Boost Charge Time [h]: defines the duration after a battery boost
discharge.
• System Efficiency Improvement: enables the turn-off
functionality of the Rectifier in order to improvement overall
System efficiency.
• Temperature Sensor: defines if a temperature sensor is
connected or not. The field have to be empty if no temperature
sensor is connected.
 Controller Features
• Generator Driving Functionality –Default setting is “ON
• Turn ON Level [V] –This uses an internal threshold variable
for the algorithm which select the higher one from the Turn On
Voltage and LVD+1V as the threshold. It also restricts Auto
Start voltage not to be set below LVD+1 V
• .
• Turn OFF Battery Charge Current [A] – Genset to auto start
at set battery low voltage and to auto stop on reaching the
battery charge current below a set level in Amps[0.1Amps] or
maximum Genset running hours.

• AC Detection Time [sec] – Set the waiting time for the system
to detect the presence of AC during Generator mode.

• Start Test – Manual generator signal test. Genset Test Start

and Auto Stop after 5 minutes.
Generator Related Settings
• Frequency [days] – to schedule the Generator signal testing.
Setting this to “0” will disable the scheduled Generator feature.

• Start Time [hh:mm] –to set the desired time of the scheduled
These functions are disabled when the Generator signal checking.
FPBC Lithium battery setting is set to ON
• Duration[h] – the settable ON duration of the Generator
control.

• Generator ON High Temp –Default setting is “ON”.

• Turn ON Temperature [ °C ] Genset to auto start at high
battery temperature

• Turn OFF Temperature Hysteresis [°C] - to set the desired

hysteresis of 20%. temperature to turn OFF the Genset.

• Generator time before Alarm [h] – to set the number of

Note:
hours the Flexi Power will send Alarm to the customer system.
This feature to be activated only for indoor sites with batteries installed inside AC air-conditioning
Setting this to “0” will disable this function.
system

In case the Generator is already turn ON when it reached the Turn ON high temp but the Battery temp still
goes higher than an internal counter will count and check the temp 3 times @ 10 minute interval then
shutdown the Generator
© 2017 Nokia
 Controller Features

Power data logging and monitoring features:

• Calculate and record the total system energy consumed and delivered in kilowatt-hour either when
AC fed through Generator or when fed through Grid.
• Energy supplied recording kilowatt-hour by hours, by days and by weeks.

Power Monitoring

© 2017 Nokia
 Controller Features

System Efficiency Improvement System Efficiency Improvement

The System Efficiency Improvement functionality will turn off Rectifier under the
following conditions:

• Functionality enabled (system settings)

• LVD closed
• All Circuit Breakers closed
• None of the following Alarms is active on any of the Rectifier:
• Input Low
• General HW Error
• Power Limit
• Fan Failure
• Except Temp High
• Output Error
• No Battery Test running
• Average Power of running and enabled Rectifier is lower 35% (lower 50% if 9
rectifier are running and enabled)

The System Efficiency Improvement functionality will turn on Rectifier under the
following conditions:

• Any error case on the errors mentioned above

• Average Power of running and enabled Rectifier is higher than 85%

© 2017 Nokia
 Controller Features

To perform a Signal Out Test, click the Start Test Button. All alarms on the signal pins will turn
off for 10 seconds before turning on each alarm for 10 seconds.
Time Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6
0s – 10s Off Off Off Off Off Off
10s – 20s ON Off Off Off Off Off
20s – 30s Off ON Off Off Off Off
30s – 40s Off Off ON Off Off Off
40s – 50s Off Off Off ON Off Off
It is possible to allocate each possible alarm to one of 50s – 60s Off Off Off Off ON Off
the signal-out pins: 60s – 70s Off Off Off Off Off ON

• Alarm 1
Default Alarm • Alarm 2
Allocation Settings • Alarm 3
• Alarm 4
• Alarm 5
• Alarm 6
• Off: set an alarm to off no signal will be activated
on activation of the alarm

• For security and/or connection reasons change the root password and/or the IP settings. After
updating the system will perform a restart.
• For the new IP Address Subnet Mask and Gateway of the FPRB if these are different from the
Actual IP Address, Subnet Mask and Gateway.
© 2017 Nokia • For the IP Address and the Trap Port of the Host IP
• SNMP Trap Enable should be checked to activate the SNMP traps
 GUI Programming

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7
 GUI Programming

1. Target FW Browsing and Filename renaming

Note:
Transfer or copying of the file may automatically change
the file format from “.bin” to “.BIN”. Make sure to check
and correct the file extension or format to avoid undesirable
result

2. Target FW locating and opening

© 2017 Nokia
 GUI Programming

3. Target FW uploading

© 2017 Nokia 4. Target FW system verification

 GUI Programming

Note:

Check carefully version of the Firmware to be uploaded.

• Current Version: revision of the actual running
firmware
• Uploaded Version: revision of the newly uploaded
firmware

Click the Upgrade button to activate the newly uploaded

firmware. Click the Cancel button to cancel the firmware
upgrade process.

5. New Firmware System Upgrade

Note:
• System restart usually takes less than 1 minute. During
this step a loading screen is displayed and the system
restarts on its own
• Changing the menu or closing the browser before the
upgrade is completely done will cancel the whole
upgrade process
• Upgrading the firmware of a parallel system
configuration requires an upgrade of each single
system individually. E.g. a parallel configuration of
three FPRB systems requires three, one on each
system, firmware upgrades, to upgrade the whole
system firmware

6. System Restart
© 2017 Nokia
 GUI Programming

7. Re-type the User Name and the Password after System Restart

8. Accessing the CU Information

© 2017 Nokia 9. Open the CU Product Information and FW Rev Verification

 SNMP Remote Monitoring

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7
 SNMP Remote Monitoring
How to set-up SNMP Trap – GUI side

1. Enter target PC’s IP address in the New Trap Address

2. Copy the existing Trap Port to the New Trap Port

3. Click this box to Enable SNMP Trap

4. Click Update

© 2017 Nokia
 Maintenance

© 2017 Nokia

7
 Maintenance
The maintenance should be taken periodically to ensure the normal operation and extend the life of the FPRB.
Only qualified personnel shall carry out the maintenance

 Checking the connector seals

Re-insert or refit the connector seal if there is any looseness to ensure the IP rating.
 Checking the cable connectors
Refit the cable connector if there is any looseness to ensure the normal operation.
 Checking screws
Re-tighten the screws to ensure the stability of the whole FPRB system.
 Check for Alarms shown in the PDA and the Rectifiers.
Check the validity of the Alarms and take immediate pre-cautionary actions to avoid damage on
the system
 Cleaning rectifier fans
Clear the rectifier fans and the vents to ensure normal cooling function.
 Replace the SPD if required
Refer to the ‘Surge Protective Device for Flexi Power Rectifier – User Manual’ (Artesyn file 970-
009473-0000) which can be found on the enclosed CD for the replacement of the SPD.
 Update the system firmware if required
Refer to the ‘Flexi Power Rectifier – User Manual’ (Artesyn file No. 970-009474-0000) which can
be found on the enclosed CD for upgrading of the system firmware.
© 2017 Nokia
 Thank You for your attention

© 2017 Nokia