A VISIT TO WOOD STOCK !

Owned by Mr. Siddharth

Local Manufacturing Unit
Location : Pisoli,Pune
Unit Supervisor : Mr. Deepak

The Unit is divided into 3 groups

Each group looks after the particular designs forwarded to them

Every group consists of :

- Carpenters making the frame
- Few members covering the frame with the desired materials before
cushioning
- Tailors
- Cushion Assembly people
- The members co-ordinate among themselves to assemble the whole as
one product
A WOODEN FRAME FORMS THE BULK OF EACH SOFA STRUCTURE.

Raw Material : The profile been cut with the help of Electric To prevent pricking of the frame when seated Depending on the designs , the components
Used PineWood logs Jig Saw may /may not be framed separately.
12 mm thk Ply
THE BASE GETS READY WITH TENSIONED BAND OF ELASTIC PAIRED WITH VARIOUS MATERIALS…..

For the seat and the back , elastic webbing The possible surfaces are wrapped by plastic The curved surface is wrapped with cardboard .. The 8 mm thk Foam is then glued to the outer
strips are stapled with the help of staple gun burlap which become the surface base for the body and the less pressure areas.
foam.
 …..TO BE LAYERED WITH VARIOUS DENSITIES FOAM AS PER
REQUIRED.
32 kg/m3 Density
12 mm Foam layered as
base for the seat cushion
28 kg/m3 Density
25 mm Foam
layered as base for
the Backrest

Usually , 25 mm thk foam glued to the backrest while the bottom is surrounded with 12 mm The stitched base cover is pulled over . The black fabric is stretched through the frame and stapled at
thk foam. Rubber adhesive is gun sprayed for the uniformity in bonding the foam to the the bottom for tightness and neatness.
surface.
 A layer of dacron is
drawn upon the seat for
extra comfort on super
soft foam.

A number of different densities of foam are used Cardboard templates of some designs are The fabric covers are cut to size and carefully sown together. The cutting for the seam edge is
in various parts of the sofa, according to the referred to cut the surface development for figured out by trial and error on the frame,
firmness required the upholstery cover.
 ALL OF WHICH RESULTS IN A BEAUTIFUL SOFA WITH EVERY STICH AND SEAM IN PLACE.

The stitched cover is tucked through the frame The fitting is figured out on the framework. So In case of separate Seat Component, the foam is The appropriate cover is drawn and the
and pulled out in similar fashion sa that of seat. that the cover fit perfectly over the sofa's foam covered with nylon cloth. upholstered parts brought together.
layer without wrinkling or sagging.
 AND THAT’S HOW IT WORKS !
PHEW !!

The Stainless Steel legs with PVC bushes ( to avoid scratch) are screwed to the bottom The finished product is wrapped with plastic and
is ready to be delivered.