AQUASUB ENGINEERING UNIT IV

FOUNDRY DIVISION III

ZONE –6
SHOP FLOOR
5S REVIEW
ISO 9001 : 2015 5S ADHERENCE Page 1
 5S LAYOUT

IMPLEMENTATION AREA

U T
Y O
LA
N E
Z O

ISO 9001 : 2015 5S ADHERENCE Page 2

ZONE MEMBERS LIST

ZONE 6 LEADER

J LAWRANCE

MURUGAN VENKATESH SAJU DOS JITENDAR MANJI

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5S STATUS - BEFORE and AFTER

LOCATION: 2S –TRAIL PATTERN AREA

BEFORE AFTER
27/02/2024 29/02/2024

INTANGIBLE BENEFITS

PATTERNS ARE NOT PROPER ARRANGEMENT PATTERNS ARE ARRANGED IDENTIFIELD LOCATION WITH
MARKING BAY FOR IDENTIFICATION NUMBER

ISO 9001 : 2015 5S ADHERENCE Page 4

5S STATUS - BEFORE and AFTER

LOCATION: 2S –SHOP FLOOR FEROTO

BEFORE AFTER
19/01/2024 27/01/2024

INTANGIBLE BENEFITS

PATTERN ARE STORED IN VERITICAL STORAGE WITH

PATTERN ARE STORED IN VERTICAL STORAGE
IDENTICATIONR TRAY NUMBER AND PATTERN LOCATION A B C D
WITHOUT IDENTIFICATION AND MASTER LIST CREATED FOR EASY RETRIVEL

ISO 9001 : 2015 5S ADHERENCE Page 5

5S STATUS - BEFORE and AFTER

LOCATION: 1S,2S –SHOP FLOOR FILE CABINET

BEFORE AFTER
23/02/2024 27/02/2024

INTANGIBLE BENEFITS

UNWANTED FILE, PAPER ARE REMOVED IDENTIFICATION STICKER ARE DISPLAYED

ISO 9001 : 2015 5S ADHERENCE Page 6

5S STATUS - BEFORE and AFTER

LOCATION: 1S,3S :SAND PLANT CABIN OUT SIDE

BEFORE AFTER
19/12/2023 21/12/2023

INTANGIBLE BENEFITS

CABIN AC UNIT FIX DISTURBED IN PATHWAY AC UNIT FIXED OUTSIDE WITH CENTRELISED
DUCTING SYSTEM

ISO 9001 : 2015 5S ADHERENCE Page 7

5S STATUS - BEFORE and AFTER

LOCATION:1S,2S,3S HELMET STORAGE CUPBOARD

BEFORE AFTER
23/02/2024 24/02/2024

INTANGIBLE BENEFITS

MISMATCH ARRANGE AND NOT IDENTIFICATION IDENTIFCATION ON HELMET RACK AND EACH HELMET

ISO 9001 : 2015 5S ADHERENCE Page 8

5S STATUS - BEFORE and AFTER

LOCATION:KANBAN STORAGE AREA

BEFORE AFTER
23/02/2024 24/02/2024

INTANGIBLE BENEFITS

MULTIPILE ITEM MIXED IN A SINGLE PALLET CASTING ARE SEPARATE IN A PALLET WITH
DIFFICULT TO IDENTIFY THE ITEM IDENTIFICATION ITEM NAME AND QUANTITY

ISO 9001 : 2015 5S ADHERENCE Page 9

 FUTURE IMPLEMENTATION

S.NO ACTION PLAN RESPONSIBILITY TARGET DATE

PATTERN IDENTIFICATION STICKER ON PATTERN AND

1 PATTERN STAND TO BE PLANNED LAWRANCE

EASY TO SEARCH THE PATTERN NAME OR DCODE ON

ELECTRICAL
2 VERTICAL STORAGE MONITOR TO BE PLANNED
MAINTAINENCE

DAILY PLANNING PATTERN STORAGE TRAY NUMBER

3 DISPLAYED IN PLANNING REPORT LAWRANCE

FOUNDRY DIVISION ISO 9001,14001,45001 & TPM COMPANY

ISO 9001 : 2015 5S ADHERENCE Page 10
FUTURE IMPLEMENTATION

PATTERN D CODE

 PATTERN D CODE
MARKED ON PATTERN
TO BE PLANNED
 EASY TO IDENTIFLY

FOUNDRY DIVISION ISO 9001,14001,45001 & TPM COMPANY

ISO 9001 : 2015 5S ADHERENCE Page 11
FUTURE IMPLEMENTATION

PATTERN STAND

 PATTERN NAME
DISPLAYED ON
PATTERN STAND TO
BE PLANNED
 EASY TO IDENTENIFLY

FOUNDRY DIVISION ISO 9001,14001,45001 & TPM COMPANY

ISO 9001 : 2015 5S ADHERENCE Page 12
FUTURE IMPLEMENTATION

PATTERN NAME

 PATTERN NAME
DISPLAYED ON
PATTERN TO BE
PLANNED
 EASY TO IDENTIFLY

FOUNDRY DIVISION ISO 9001,14001,45001 & TPM COMPANY

ISO 9001 : 2015 5S ADHERENCE Page 13
 ZONE-VI SHOP FLOOR

STEERING COMMITTEE MEETING

REQUIREMENT FROM MANAGEMENT

CRANE FOR PATTERN HANDLING
VERTICAL STORAGE SYSTEM

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CRANE FOR PATTERN HANDLING

 UNAVAILABLITY OF CRANES PATTERNS UNLOADING NEAR VERTICAL STORAGE AREA

 PATTERN ARE LOADING AT THE TIME OF IDLE / BREAKDOWN /SUNDAY MAINTENCE TIME PATTERN
LOADING AT VERTICAL STORAGE
 TWO CRANES USED FOR FURNACE MATERIAL CHAREGING AND METAL TRANSFER
 DAILY PATTERNS TO BE LOADING AND UNLOADING FROM VERTICAL STROAGE AND DISAMATIC
MACHINE
 DAILY USING AVERAGE 20 PATTERN
 WE REQUIRED DEDICATED CRANE FACILITY FOR PATTERN LOADING AND UNLOADING

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 VERTICAL STORAGE SYSTEM

 NO OF ACTIVE PATTERNS : 396

 CURRENT PATTERN STORAGE CAPACITY : 192( 16TRAY x 4 PATTERN ) x 3 VERTICAL STORAGE )
 BALANCE PATTERN TO STORAGE : 204
 WE REQUIRE 3 VERTICAL STORAGE SYSTEM TO STORE CURRENT PATTERN
QUANTITY

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