PIPENET Presentation Process

PIPENETTM - Leading the Way in Fluid Flow Analysis
SUNRISE SYSTEMS
LIMITED
SUNRISE SYSTEMS, UK
Sunrise Business Park
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
PIPENET VISION
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
DETAILED DEMONSTRATION
pipenet@sunrise-sys.com
AND
Web:
www.sunrise-sys.com
DISCUSSION OF APPLICATIONS
PRESENTATION OUTLINE
SUNRISE SYSTEMS • Introduction

LIMITED

Ely Road
Waterbeach • Transient Module Detailed Demonstration and
Cambridge
CB25 9QZ Discussion of Applications
United Kingdom
Tel.:
+44 1223 441311
Fax: • Spray/Sprinkler Module Detailed
+44 1223 441297
Demonstration and Discussion of Applications
E-mail:
Web:
www.sunrise-sys.com
• Standard Module Detailed Demonstration and
Discussion of Applications
SUNRISE SYSTEMS
LIMITED PIPENET VISION
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.: INTRODUCTION
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
WHAT IS PIPENET
PIPENET is a powerful software tool for rapid

SUNRISE SYSTEMS
LIMITED flow analysis of pipe and duct networks.
Ely Road
Waterbeach
Cambridge • Standard Module
CB25 9QZ
United Kingdom • Spray/Sprinkler Module
Tel.:
+44 1223 441311 • Transient Module
Fax:
+44 1223 441297
E-mail:
pipenet@sunrise-sys.com Three modules ensure that, no matter how
Web: extensive or complex your network,
www.sunrise-sys.com
PIPENET will perform.
THE MODULES OF PIPENET
Standard Module
SUNRISE SYSTEMS
LIMITED • General purpose flow analysis applications. Utility
Sunrise Business Park systems and HVAC systems
Ely Road
Waterbeach
Cambridge
CB25 9QZ Spray/Sprinkler Module
United Kingdom
• Design of fire protection systems in compliance with
Tel.:
+44 1223 441311 NFPA rules
Fax:
+44 1223 441297
E-mail: Transient Module

• Dynamic analysis of pipe networks, along with the
Web:
www.sunrise-sys.com
calculation of hydraulic transient forces.
HISTORY
SUNRISE SYSTEMS • PIPENET has its origins at the University

LIMITED
of Cambridge in the 70’s
Ely Road
Waterbeach
Cambridge • Computer Aided Design Centre (AVEVA)
CB25 9QZ
United Kingdom bought the rights to PIPENET in 1979
Tel.:
+44 1223 441311
Fax: • Sunrise Systems was set up in 1985 to
+44 1223 441297
specialise in the further development of
E-mail:
pipenet@sunrise-sys.com PIPENET
Web:
www.sunrise-sys.com
• Head Office in Cambridge, UK
THE PEDIGREE OF PIPENET

• PIPENET is the industry standard software product in
the U.K. and many other parts of the world.
SUNRISE SYSTEMS
LIMITED
• PIPENET has a key role in improving design
optimisation and safety standards in the oil&gas
Ely Road
industry
Waterbeach
Cambridge • Over 2000 users world-wide.
CB25 9QZ
United Kingdom
• PIPENET has been in industrial use for over 26 years
Tel.:
+44 1223 441311
Fax:
• User Friendliness is high priority
+44 1223 441297
• PIPENET is constantly being updated and enhanced,
E-mail:
pipenet@sunrise-sys.com putting us at the forefront of pipework and pipeline
design technology.
Web:
www.sunrise-sys.com
• Technical support is a key aspect of company culture
• SUNRISE SYSTEMS is accredited with ISO 9001.
HOW TO LEARN PIPENET

• Help Manual
SUNRISE SYSTEMS
LIMITED
• Seminar and Training Course
Ely Road
Waterbeach
Cambridge
• Demos
CB25 9QZ  Introduction Demo
United Kingdom
 Unique Features & Usage Tips Demos
Tel.:
+44 1223 441311  Standard Module
Fax:  Spray/Sprinkler Module
+44 1223 441297
 Transient Module
E-mail:
pipenet@sunrise-sys.com  Training Demos
Web:
www.sunrise-sys.com • PIPENET News
PIPENET VISION
TRANSIENT MODULE
DETAILED DEMONSTRATION AND
SUNRISE SYSTEMS
LIMITED DISCUSSION OF APPLICATIONS
Ely Road
Waterbeach
Cambridge • Why Using Transient Module
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311 • Transient Module Applications and Examples
Fax:
+44 1223 441297 in Process Industry
E-mail:
Web:
• Transient Module Applications and Examples
www.sunrise-sys.com
in Power Industry
Why Using Transient Module
• This section is aimed at raising the profile of

SUNRISE SYSTEMS
LIMITED using PIPENET TRANSIENT in the minds of
Ely Road
Waterbeach – Managers
Cambridge
CB25 9QZ
United Kingdom – Operators
Tel.:
+44 1223 441311
Fax:
– Plant owners
+44 1223 441297
E-mail: – Designers
Web: – Installers
www.sunrise-sys.com

National Codes and Standards
SUNRISE SYSTEMS • Many National Codes and Standards have

LIMITED requirements to design piping systems to take into
Sunrise Business Park account the effects of occasional loads such as
Ely Road
Waterbeach pressure transients in systems.
Cambridge
CB25 9QZ • This is not only concerns positive pressures but also
United Kingdom
negative pressures.
Tel.:
+44 1223 441311
• Full vacuum can occur when there is column
Fax: separation in a pipeline. This commonly occurs when
+44 1223 441297
there is a loss of power or rapid closure of an
E-mail:
upstream valve.
Web:
• Thin wall ferrous and low stiffness thermoplastic pipe
www.sunrise-sys.com may be subjected to the occurrence of buckling due
to vacuum.

Types of Damage from Surge
SUNRISE SYSTEMS
LIMITED • There are two categories of damage that
Sunrise Business Park arise from surge events
Ely Road
Waterbeach
Cambridge
CB25 9QZ – Catastrophic failure of the pipeline or equipment
United Kingdom
Tel.:
+44 1223 441311 – Fatigue damage to pipelines, equipments and
Fax:
+44 1223 441297 supports
E-mail:
Web:
www.sunrise-sys.com
Catastrophic Failure of the Pipeline or
Equipment
SUNRISE SYSTEMS • Pipelines have been known to fail catastrophically as
LIMITED a result of surge events. The failure may take the
Sunrise Business Park form of a pipe burst or a pipeline collapse from
Ely Road
Waterbeach buckling. The consequences could be
Cambridge
CB25 9QZ
1. Delay to completion of the project
United Kingdom 2. Plant and equipment non availability to the process and
Tel.: thus loss of earnings
+44 1223 441311
Fax: 3. Environmental damage
+44 1223 441297
4. Personal injury
E-mail: 5. Loss of reputation and branding
6. Loss of future work from the client
Web:
www.sunrise-sys.com 7. Damage to other properties, injuries to the public
8. Increased insurance premiums
Fatigue Damage to Pipelines,
Equipments and Supports
SUNRISE SYSTEMS • Pipeline
LIMITED
1. The derating of pipeline materials occurs because of
Sunrise Business Park the fatigue that occurs. To overcome the potential of
Ely Road
Waterbeach
fatigue failure increased pipe wall thickness is required
Cambridge to reduce the stress level in the pipe wall.
CB25 9QZ
United Kingdom 2. Pipeline accessories may fail to fatigue damage. These
Tel.:
include leaking gaskets, valve body, seal or gasket
+44 1223 441311 failure, instrument failure or pipe support failure.
Fax:
+44 1223 441297
E-mail: • Equipments
Damage to equipment may mean that a process is offline
Web:
www.sunrise-sys.com
whilst replacement equipment is installed. The on-costs can
be many times the primary price of the equipment alone.
SUNRISE SYSTEMS • Equipments (cont.)
LIMITED
– Pumps
Sunrise Business Park 1. Pumps can suffer damage to the seals, bearings, impeller,
Ely Road
Waterbeach
shaft and casing from surge events.
Cambridge 2. In today’s world of high speed small frame pumps the
CB25 9QZ
United Kingdom
relatively small nozzles are particularly vulnerable if the piping
is not correctly supported or isolated.
Tel.: 3. Seals are damaged as a negative pressure may lift the seal
+44 1223 441311
Fax: face and allow solids to enter. This will lead to wear and
+44 1223 441297 consequential leaks.
E-mail: 4. Cast iron bodied pumps can fail because of the stress
pipenet@sunrise-sys.com reversals in a fatigue situation. Cast iron is particularly weak in
tension.
Web:
www.sunrise-sys.com 5. A surge event may create vortexing that results in loss of
prime to a pump system.
LIMITED
– Valves
Sunrise Business Park 1. Valves can be damaged by fatigue such their seats will allow fluid to
Ely Road pass and thus not isolate as designed. Gland seals are likely to leak
Waterbeach
Cambridge
requiring the retightening of the gland or complete re packing.
CB25 9QZ 2. Control valves may be susceptible to loss of control during a surge
United Kingdom event.
Tel.: 3. Control valves have parts that are more likely to be damaged. Such
+44 1223 441311 items as positioners or other electronic components are vulnerable.
Fax: 4. Check valve seats may be damaged and thus leak. This results in a
+44 1223 441297
waste of energy in duty/standby pump arrangements as fluid is
E-mail: recirculated. Shafts and pins have been known to fail due to fatigue.
pipenet@sunrise-sys.com 5. There have also been incidents of the flaps in a dual flap check
valve failing completely and lodging is some other process
Web:
www.sunrise-sys.com equipment causing blockages.
6. Air release/ vacuum valves usually have small components or floats
that can be damaged by pressures in excess of design or severe
vibration resulting from surges.
LIMITED
– Valves
Ely Road 7. Relief valves may discharge as a result of a surge event. If this
Waterbeach occurs frequently the seat may fail from fatigue.
Cambridge
CB25 9QZ
8. If the valve is buried it becomes a major exercise to replace.
United Kingdom
Tel.: • Pipe Supports

+44 1223 441311
Fax: 1. The vibration resulting from a series of surge events can
+44 1223 441297
cause the pipe support to damage the external surface of
E-mail: the pipe material and result in a leak.
2. Pipe supports secured to concrete or steel structures can
Web: fail at the fasteners as a result of fatigue.
www.sunrise-sys.com
3. Concentrated masses such as valves may be excited by
surge events and cause damage to the piping material.

Consequences of Fatigue Damage
SUNRISE SYSTEMS • Emergency call out resources

LIMITED
• Alternate supply lines
Ely Road • Increased maintenance costs
Waterbeach
Cambridge • Increased investment in maintenance resources
CB25 9QZ
United Kingdom • Complaints procedures
Tel.: • Standby equipment
+44 1223 441311
Fax: • Increased level of spares holding
+44 1223 441297
• Possible special freight arrangements for remote
E-mail:
sites
Web:
• Increased insurance premiums
www.sunrise-sys.com
• OH&S and industrial relations problems
(Occupational Safety and Health)
Significant Devices in a System that
Contribute to Surge
SUNRISE SYSTEMS
LIMITED
• Pumps
– A parameter used in the surge analysis of a pump
Ely Road system is the moment of inertia (MOI) of the pump, fluid
Waterbeach and motor rotating elements.
Cambridge
CB25 9QZ
United Kingdom
• Check Valves
Tel.:
+44 1223 441311 – The type of check valve used has a great bearing on
Fax:
+44 1223 441297
the pressure transients that can occur in a system.
E-mail:
pipenet@sunrise-sys.com • Air/Vacuum Release Valves
Web:
www.sunrise-sys.com
– The air/vacuum release valves used on pipelines
come in many forms of complexity.
Photos of Damage on a Pipeline System
from Customer
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
from Customer
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
from Customer
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Why Don’t Engineers Undertake Surge
Analysis?
SUNRISE SYSTEMS
LIMITED
• You may well ask why engineers don’t carry out a
water hammer analysis. Could it be that:
Ely Road
– There is difficulty in undertaking the calculations using
Waterbeach the graphical techniques of yesteryear or modern
Cambridge software of today?
CB25 9QZ
United Kingdom – You don’t have the software and these specialist tools
are not easy to obtain funding approval for in a large
Tel.:
+44 1223 441311 company? Employ a specialist who does!
Fax: – It is not understood whether it is an art or a science?
+44 1223 441297
Need to increase your knowledge?
E-mail: – Fear of the unknown and you were not taught the
subject at university?
Web: – Failures don’t appear to be frequent, but consider that
www.sunrise-sys.com
most events are buried in confidentiality agreements
following litigation.
TRANSIENT MODULE APPLICATIONS

IN PROCESS INDUSTRY
SUNRISE SYSTEMS
LIMITED
• Transient Analysis of Pipelines
Ely Road • Firewater Systems
Waterbeach
Cambridge
CB25 9QZ
United Kingdom • Water Injection Systems
Tel.:
+44 1223 441311
Fax:
• Cooling Water Systems
+44 1223 441297
E-mail:
• Loading and Unloading Systems
Web:
www.sunrise-sys.com • Generating Loads for Pipe Stress Analysis
TRANSIENT MODULE APPLICATION
SURGE ANALYSIS OF A LARGE COOLING WATER
SYSTEM
NANHAI PETROCHEMICAL PLANT, CHINA
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS KEY POINTS

LIMITED

Ely Road • One of the Biggest Petrochemical Plants
Waterbeach
Cambridge • Main Header Is 2.0 M Diameter
CB25 9QZ
United Kingdom • Plant Has 4 Systems in Parallel
Tel.: • Cooling Water System Uses GRP
+44 1223 441311
Fax: • Open System With Cooling Tower
+44 1223 441297
• Slow Valve Closure Necessary – 240 Sec
E-mail:
pipenet@sunrise-sys.com • Severe Oscillations After Valve
Web:
www.sunrise-sys.com
• Valve Closure Scenario
• Pump Trip Scenario
SYSTEM
SUNRISE SYSTEMS OBJECTIVES

LIMITED

Ely Road • Reduce Oscillations To Less Than 1 Bar
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
• Keep Pressure Surge to Less Than 8 Barg
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
• Optimise Valve Closure Time
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS • Downstream pressure with 240 sec closure

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS • Downstream pressure with 40 sec closure

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS • Pressure Range with 240 Sec Valve Closure

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS • Pressure Range with 60 Sec Valve Closure

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
SUNRISE SYSTEMS CONCLUSIONS

LIMITED

Ely Road
Waterbeach
Cambridge • Pressure Range Is Below 1 Bar
CB25 9QZ
United Kingdom
Tel.: • Maximum Pressure Is Below 8 Barg

+44 1223 441311
Fax:
+44 1223 441297
• 240 Sec Valve Closure Time Is Necessary
E-mail:
Web:
www.sunrise-sys.com

OFFSHORE FIREWATER SYSTEM
NOWROOZ OFFSHORE PLATFORM COMPLEX, IRAN
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
KEY POINTS
LIMITED
Sunrise Business Park • Operator Is Shell, In Offshore Iran

Ely Road
Waterbeach
Cambridge
CB25 9QZ • Two Sister Platform Complexes – Soroosh (3
United Kingdom
Platforms) And Nowrooz (2 Platforms)
Tel.:
+44 1223 441311
Fax: • The Firewater Ringmain Is Made Of GRP Pipes
+44 1223 441297
E-mail:
pipenet@sunrise-sys.com • Pressure Controlled Deluge Valves Were Used
Web:
www.sunrise-sys.com
• Bridge Connection Between The Platforms. (So
There Is Large Volume)

SUNRISE SYSTEMS
OBJECTIVES
LIMITED
Sunrise Business Park • To calculate the maximum pressure surges and

Ely Road
Waterbeach check if they are within the limit – deluge valve
Cambridge closure, deluge valve opening and pump trip
CB25 9QZ
United Kingdom
Tel.: • Check the need for vacuum breakers, their position

+44 1223 441311
Fax:
and sizes
+44 1223 441297
E-mail: • Check stability of the control valve

Web:
www.sunrise-sys.com • Calculate hydraulic transient forces for pipe stress
analysis, and positioning pipe supports.

SUNRISE SYSTEMS POINTS OF SPECIAL INTEREST

LIMITED

Ely Road • Elevation Changes in Offshore Platforms often cause
Waterbeach
Cambridge
large pressure surges due to cavity formation.
CB25 9QZ Vacuum breakers are used to eliminate them.
United Kingdom
Tel.:
+44 1223 441311 • In this system, the large capacity of the bridge
Fax:
+44 1223 441297 connection between the platforms combined with the
E-mail:
elasticity of GRP material was instrumental in
pipenet@sunrise-sys.com reducing the pressure surge. GRP is generally
Web: thought to be bad for pressure surge but in this case
www.sunrise-sys.com
it was good.

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUBSEA PIPELINE SYSTEM – ARABIAN GULF
ZADCO, ABU DHABI
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI

LIMITED

Ely Road • 35 Km Pipeline Transporting Oil From
Waterbeach
Cambridge Platform To Tank Farm
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
• Two Specific Problems
Fax:
+44 1223 441297
– Pipeline Is 25 Years Old And Is Corroded
– Water Cut In Oil Is High – Less Compressible –
E-mail:
pipenet@sunrise-sys.com High Pressure Surge
Web:
www.sunrise-sys.com
• Feasibility Analysis Of Leak Detection
System

ZADCO, ABU DHABI

LIMITED

Ely Road
Waterbeach
• Determine The Valve Closure Time For Maximum
Cambridge Pressure Of Closed Head Pressure Of Pump Plus 5
CB25 9QZ
United Kingdom Barg
Tel.:
+44 1223 441311
Fax: • Determine The Volume Of Oil Leakage With And
+44 1223 441297
Without Leak Detection System
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI
SUNRISE SYSTEMS • VALVE CLOSURE TIME OF 60 SEC

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI
SUNRISE SYSTEMS VALVE CLOSURE TIME – 600 SEC LINEAR

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI
SUNRISE SYSTEMS VALVE CLOSURE TIME – 600 SEC QUADRATIC

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZADCO, ABU DHABI
SUNRISE SYSTEMS CONCLUSION

LIMITED

Ely Road
Waterbeach
Cambridge The shut off valve must be closed no faster than 600
CB25 9QZ
United Kingdom
sec in quadratic mode
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

JETTY LOADING SYSTEM
ENGINEERING COMPANY, KOREA
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


LIMITED

Ely Road • 5700 M Pipeline From Refinery to Ship
Waterbeach
Cambridge
CB25 9QZ
United Kingdom • Carrying Lube Oil
Tel.:
+44 1223 441311
Fax: • Maximum Pressure Is Limited to 15 Barg
+44 1223 441297
E-mail:
pipenet@sunrise-sys.com • Environmental Considerations Are Crucial
Web:
www.sunrise-sys.com
• Planned Shut Down As Well As Emergency Shut
Down Need to Considered


LIMITED

Ely Road • To reduce the maximum pressure to 15 barg.
Waterbeach
Cambridge • Consider alternative strategies for reducing the
CB25 9QZ
United Kingdom
pressure surge.
Tel.:
• Determine the best position for the surge relief device
+44 1223 441311
Fax:
• Calculate the forces on the expansion loop
+44 1223 441297
• Optimise the size of surge relief valve
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS ALTERNATIVE STRATEGIES

LIMITED

Ely Road • Two Stage Valve Closure
Waterbeach
Cambridge
CB25 9QZ
United Kingdom • Use Surge Relief Valve
Tel.:
+44 1223 441311
Fax: • Use Accumulator
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS 25 Sec Linear Valve Closure

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS USE OF SURGE RELIEF VALVE

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Surge Relief Valve
Tel.:
Petrochemical plant ERC valve
(Remains open)
Pipeline
Shut of f valve Jetty Tanker
(Closes)
+44 1223 441311

Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS SURGE RELIEF VALVE, CV = 200 (M3/HR, BAR)

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS SURGE RELIEF VALVE, CV = 100 (M3/HR, BAR)

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS SURGE RELIEF VALVE, CV = 25 (M3/Hr, BAR)

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS SURGE RELIEF VALVE, CV = 10 (M3/Hr, BAR)

LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

POSITIONING OF SURGE RELIEF VALVE, CV = 100 (M3/Hr, BAR)

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax: Surge Relief Valve
Petrochemical plant
Pipeline
ERC valve
(Remains open)
+44 1223 441297

Shut off valve Jetty Tanker
(Closes)
E-mail:
Web:
www.sunrise-sys.com

POSITIONING OF SURGE RELIEF VALVE, CV = 100 (M3/Hr, BAR)

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TWO STAGE VALVE CLOSURE – NO SURGE RELIEF VALVE

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Pe trochemic al plant ER C valve
(R emains open)
Pipeline
Sh ut off valve Jetty Tanker
(C loses )
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TWO STAGE VALVE CLOSURE – SLOW SECOND STAGE

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TWO STAGE VALVE CLOSURE – FAST SECOND STAGE

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SINGLE STAGE VALVE CLOSURE – WITH ACCUMULATOR

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Petrochemical plant ERC valve
(Remains open)
Pipeline
Shut off valve Jetty Tanker
(Closes)
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


SUNRISE SYSTEMS
LIMITED Diameter = 1.0 m, height = 15 m
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


SUNRISE SYSTEMS
LIMITED Diameter = 0.5 m, height = 10 m
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FORCE CALCULATION AT AN EXPANSION LOOP

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom Petrochemical plant
2000M
EXPANSION LOOP
10M
100M
Pipeline
10M
Shut off valve Jetty

ERC valve
(Remains open)
Tanker
(Closes)
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com


SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

RAS LAFFAN COMMON COOLING WATER SYSTEM
QATAR PETROLEUM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

QATAR PETROLEUM
SUNRISE SYSTEMS KEY POINTS 1

LIMITED
• Most complex cooling water system ever
Ely Road
designed
Waterbeach
Cambridge
• Made of GRP material
CB25 9QZ
United Kingdom
• Main header size in Phase 1 of the project was
3.5 m diameter
Tel.:
+44 1223 441311 • Main header size in Phase 2 of the project was
Fax:
+44 1223 441297 4.5 m diameter
E-mail: • The system has 9 variable speed pumps with
pressure control (7 lead, 2 stand by)
Web:
www.sunrise-sys.com
• The system (Phase 1) has 190 vacuum
breakers

QATAR PETROLEUM
SUNRISE SYSTEMS KEY POINTS 2

LIMITED
• Each pump had a capacity of some 48,000
Ely Road
m3/hr, making a total of 336,000 m3/hr
Waterbeach
Cambridge
• There were flow control valves in the system
CB25 9QZ
United Kingdom
• The allowable working pressure had a very
narrow range.
Tel.:
+44 1223 441311 – Minimum pressure = -0.3 barg
Fax:
+44 1223 441297 – Maximum pressure = 6.0 barg
E-mail: • The system has two receiving basins to stop air
flowing back into the system if the pumps tripped
Web:
www.sunrise-sys.com
• PIPENET was specified for the project by Qatar
Petroleum.

QATAR PETROLEUM
OBJECTIVES
SUNRISE SYSTEMS
LIMITED
Sunrise Business Park • To size the receiving basins

Ely Road
Waterbeach • To select the vacuum breakers and ensure their
Cambridge
CB25 9QZ adequacy
United Kingdom
• To check the stability of the control systems
Tel.:
+44 1223 441311
• The users were plants operated by other
Fax:
+44 1223 441297
companies. It was necessary to guarantee
availability of water.
E-mail:
pipenet@sunrise-sys.com • Optimise the control systems in order to
Web: minimise power consumption
www.sunrise-sys.com
• Safe operation under pump trip and valve
closure events.

RAS LAFFAN COMMON COOLING WATER SYSTEM, QP
ZOOMED VIEW 1
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW 2
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS
EASTERN BECHTEL CO. LTD.
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
ZOOMED VIEW 1
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
ZOOMED VIEW 2
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

LIMITED

• Liquefied Natural Gas Plant (LNG)
Ely Road
Waterbeach • GASCO, Abu Dhabi
Cambridge
CB25 9QZ
United Kingdom
• Mixture of Carbon steel, Lined/Unlined and
Tel.:
GRP
+44 1223 441311
Fax: • Complicated bypass valve arrangement
+44 1223 441297
• Pump Startup with no system running
E-mail:
• Pump startup with the largest system
Web:
www.sunrise-sys.com
running
• Pump trip
Monitor Valve Closing Case
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
TRANSIENT MODULE APPLICATIONS

IN POWER INDUSTRY
SUNRISE SYSTEMS • Turbine Trip/Main Steam System & Re-heat

LIMITED
Sunrise Business Park Systems (Hot & Cold)

Ely Road
Waterbeach • Safety Valve, Pressure Relief Valve Operation
Cambridge
CB25 9QZ
United Kingdom • Pumps in Cooling System Switch or Trip
Tel.:
+44 1223 441311 • Feed Water Pumps Switch or Trip
Fax:
+44 1223 441297
• HP/LP Bypass System Operation
E-mail:
• Load Change of Boiler Fuel Oil System
Web:
www.sunrise-sys.com • Cooling Water System Valve Closure
• Fire Protection System Operation
EXAMPLES OF DAMAGE DUE TO

WATER/STEAM HAMMER
IN POWER INDUSTRY
SUNRISE SYSTEMS
LIMITED • Pipe Rupture
Ely Road
This generally happens at flange connections
Waterbeach
Cambridge
• Structure Damage at Pipe Supports
CB25 9QZ
United Kingdom Safety Valve Operating, Turbine Trips and HP/LP
Tel.: Bypass System Operation
+44 1223 441311
Fax: • Damage to Pump Impeller and Valve Unit
+44 1223 441297
Cooling Water Systems
E-mail:
pipenet@sunrise-sys.com • Unstable Operating Conditions
Web:
www.sunrise-sys.com
Boiler fuel oil system
• Vibration and Noise
HOW TO ALLEVIATE WATER/STEAM HAMMER
SUNRISE SYSTEMS
LIMITED
• Correct Valve Size – neither too big nor too small
Ely Road
• Longer Operating Time – Valve Closure
Waterbeach
Cambridge • Suitable Valve Characteristic Curve – Avoid Ball
CB25 9QZ
United Kingdom
Valve
Tel.:
+44 1223 441311
Fax: • Surge Protection Devices
+44 1223 441297
Check Valve
E-mail:
pipenet@sunrise-sys.com Vacuum Breaker Valve
Web: Accumulator
www.sunrise-sys.com
Surge Tank

600 MW SUPERCRITICAL UNIT
MAIN STEAM SYSTEM, CHINA
SUNRISE SYSTEMS
LIMITED

Ely Road Boiler
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
HP Turbine
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
HP Bypass
E-mail:
Web:
www.sunrise-sys.com
HOT REHEATING SYSTEM, CHINA
SUNRISE SYSTEMS
LIMITED

Boiler
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom MP Turbine
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
Condenser
E-mail:
Web:
www.sunrise-sys.com
HOT REHEATING SYSTEM, CHINA
SUNRISE SYSTEMS
LIMITED
Sunrise Business Park Boiler

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom HP Turbine
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TURBINE TRIP
KEY POINTS
SUNRISE SYSTEMS
LIMITED

• 600~900 MW Supercritical Unit
Ely Road
Waterbeach
Cambridge • P91 Dn300/420 Main Steam Pipes in 600 MW Unit
CB25 9QZ
United Kingdom
• P91 Dn800 Hot Reheat Pipes in 900 MW Unit
Tel.:
+44 1223 441311
Fax: • Quick Valve Closure Necessary – 0.15~0.20 Sec
+44 1223 441297
E-mail: • Severe Dynamic Forces Are Produced After Valves Close

Web:
www.sunrise-sys.com • Dampers Are Used to Stand Hydraulic Transient Forces

TURBINE TRIP
SUNRISE SYSTEMS
OBJECTIVES
LIMITED
Sunrise Business Park • Estimate Dynamic Forces Caused by Valve Quick Closure.
Ely Road
Waterbeach
Cambridge
CB25 9QZ • Calculation Results Can Be Used by Stress Analysis Software,
United Kingdom such as Caesar II, to Evaluate Safety of System.
Tel.:
+44 1223 441311
Fax: • Protect Turbine, Boiler, HP/LP Bypass Valves, Pipes, etc.
+44 1223 441297
E-mail:
• Optimize Supports and Dampers.
Web:
www.sunrise-sys.com

TURBINE TRIP
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TURBINE TRIP
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TURBINE TRIP
SUNRISE SYSTEMS
CONCLUSIONS
LIMITED
Sunrise Business Park • Maximum Dynamic Force in A 40 m Dn400 Straight Pipe

Ely Road
Waterbeach Can Reach Up to 290 KN in 600MW Supercritical Main
Cambridge Stream System.
CB25 9QZ
United Kingdom
Tel.: • Maximum Dynamic Force in A 30 m Dn800 Straight Pipe

+44 1223 441311 Can Reach Up to 90 KN in 900MW Supercritical Hot
Fax:
+44 1223 441297 Reheat System.
E-mail:
Web:
www.sunrise-sys.com

300 MW SUBCRITICAL UNIT
FUEL OIL SYSTEM, CHINA
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
SUNRISE SYSTEMS
KEY POINTS
LIMITED
Sunrise Business Park • 300 MW Subcritical Boiler with 3X4 Oil Guns.
Ely Road
Waterbeach
Cambridge • Oil Guns Are Operated Group by Group without Regulation.
CB25 9QZ
United Kingdom
Tel.:
• Oil Guns Will Lose Pressure and Fuel During Pump Switch
+44 1223 441311 or New Oil Guns Are Put into Use.
Fax:
+44 1223 441297
• Oil Guns May Extinguish If Oil Pressure Drop Below The
E-mail:
pipenet@sunrise-sys.com Allowed Minimum Level.
Web:
www.sunrise-sys.com • Minimum Allowed Pressure Before Oil Guns Is 10 Barg .

FUEL OIL SYSTEM
SUNRISE SYSTEMS
OBJECTIVES
LIMITED
Sunrise Business Park • Valid the Start-up Procedure of Oil Guns.

Ely Road
Waterbeach
Cambridge
CB25 9QZ • Avoid Oil Guns Extinguishing and Protect Boiler.
United Kingdom
Tel.: •
+44 1223 441311
Optimize Accumulators to Stabilize Oil Pressure.
Fax:
+44 1223 441297
• Optimize Control System.
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
Scenario 1: Open Four Oil Guns Simultaneously
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
Scenario 1: Open Oil Guns
SUNRISE SYSTEMS CONDITIONS

LIMITED

Ely Road • Bottom (A Level) Oil Guns Are Opened.
Waterbeach
Cambridge
CB25 9QZ • Top (C Level) Oil Guns Are Closed.
United Kingdom
Tel.:
+44 1223 441311 • Middle (B Level) Oil Guns Are Opened Simultaneously in 3
Fax:
+44 1223 441297
Seconds.
E-mail:
pipenet@sunrise-sys.com • Return Oil Is Controlled at 25 Bar Using A PID Controller.
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
Scenario 1: Open Oil Guns (1B - 4B) in 0.3s
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Oil pressure recovery time is about 20 seconds
Oil return control valve changes position from 61.5% to 39.5%.

FUEL OIL SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Flowrate at bottom oil guns decreases about 4.1%
Minimum pressure at bottom oil guns is 21.7 bar.

FUEL OIL SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Flowrate at middle oil guns increases to 1750 kg/hr
Minimum pressure at middle oil guns is 20.75 bar.

FUEL OIL SYSTEM
Scenario 2: Oil Pump Switch
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM

LIMITED

Ely Road • All Oil Guns Are Opened.
Waterbeach
Cambridge
CB25 9QZ • Return Oil Is Controlled at 25 Bar Using A PID Controller.
United Kingdom
Tel.:
+44 1223 441311 • Oil Pump A Trip in 4 Seconds.
Fax:
+44 1223 441297
E-mail:
• Oil Pump B Start-up Automatically When The Pressure in
pipenet@sunrise-sys.com Supply Line Is Below 25 Barg.
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Oil pressure recovery time is about 15 seconds
Minimum pressure at oil return line is 10.5 barg.

FUEL OIL SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Minimum flowrate at middle oil guns decreases to 1100 kg/hr.
Minimum pressure at middle oil guns decreases to 8.5 barg.

FUEL OIL SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Minimum pressure at supply drops to 13 barg.


FUEL OIL SYSTEM
Scenario 3: Accumulator Installed On Supply Line
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
Scenario 3: Accumulator Installed on Supply Line

LIMITED

Ely Road • Same as Scenario 2 but A 280L Accumulator Is Installed on
Waterbeach Supply Line.
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FUEL OIL SYSTEM
Scenario 3: Accumulator Installed on Supply Line
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
Minimum flowrate at middle oil guns decreases to 1600 kg/hr.
Minimum pressure at middle oil guns decreases to 18.0 barg.

FUEL OIL SYSTEM
SUNRISE SYSTEMS
CONCLUSIONS
LIMITED
Sunrise Business Park • Open Oil Guns by The Group of Four Won’t Cause Any
Ely Road
Waterbeach Problem to The Fuel Oil System. The Supply Pressure of
Cambridge The Oil Guns Is Above 20 barg.
CB25 9QZ
United Kingdom
Tel.: • Pump Trip and Switch Is A Very Dangerous Case. The

+44 1223 441311 Supply Pressure of The Oil Guns May Drop Down to 8.5
Fax:
+44 1223 441297 barg, Which Is Lower Than The Allowed Minimum Pressure
10 barg.
E-mail:
Web: • Accumulator Can Stabilize Oil Pressure Efficiently.

www.sunrise-sys.com
PIPENET VISION
SUNRISE SYSTEMS
LIMITED SPRAY/SPRINKLER
MODULE
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
DETAILED DEMONSTRATION
Fax:
+44 1223 441297 AND
E-mail:
DISCUSSION OF APPLICATIONS
Web:
www.sunrise-sys.com
SPRAY/SPRINKLER MODULE APPLICATIONS
SUNRISE SYSTEMS
LIMITED

• Deluge systems
Ely Road
Waterbeach
Cambridge
CB25 9QZ • Firewater ring mains
United Kingdom
Tel.:
+44 1223 441311 • Foam solution systems
Fax:
+44 1223 441297
E-mail: • Sprinkler systems

Web:
www.sunrise-sys.com
SPRAY/SPRINKLER MODULE APPLICATION

TERMINAL FIREWATER RINGMAIN SYSTEM
M W KELLOGG, UNITED KINGDOM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TERMINAL FIREWATER RINGMAIN SYSTEM
M W KELLOGG, UNITED KINGDOM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

TERMINAL FIREWATER RINGMAIN SYSTEM ZOOMED
VIEW
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

AIRPORT HANGAR DELUGE SYSTEM
SINGAPORE INTERNATIONAL AIRPORT
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
891 PIPES
730 NOZZLES

AIRPORT HANGAR FIREWATER SYSTEM
ZOOMED VIEW
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
OFFSHORE PLATFORM COMPLEX FIREWATER
SYSTEM
DANF PLATFORMS, DENMARK
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
DANF PLATFORMS, DENMARK
SUNRISE SYSTEMS
LIMITED
• Gas Platform Complex In Danish North Sea
Ely Road
Waterbeach
Cambridge • Seven Platforms
CB25 9QZ
United Kingdom
Tel.: • Connected By Bridge Connections

+44 1223 441311
Fax:
+44 1223 441297
• Complete System in One Simulation
E-mail:
Web: • Input by ISC in Denmark

www.sunrise-sys.com
SYSTEM
ZOOMED VIEW
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
SYSTEM
ZOOMED VIEW
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
PIPENET VISION
STANDARD MODULE
DETAILED DEMONSTRATION AND
SUNRISE SYSTEMS
LIMITED DISCUSSION OF APPLICATIONS
Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
• Standard Module Applications and Examples
Tel.:
in Process Industry
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
• Standard Module Applications and Examples
pipenet@sunrise-sys.com in Power Industry
Web:
www.sunrise-sys.com
STANDARD MODULE APPLICATIONS

IN PROCESS INDUSTRY
SUNRISE SYSTEMS • Cooling Water Systems

LIMITED
Sunrise Business Park • Steam Distribution Systems

Ely Road
Waterbeach
Cambridge
CB25 9QZ
• Ventilation Systems
United Kingdom
Tel.: • Compressed Air Systems

+44 1223 441311
Fax:
+44 1223 441297 • Seawater Systems
E-mail:
pipenet@sunrise-sys.com • Closed Loop Systems
Web:
www.sunrise-sys.com
STANDARD MODULE APPLICATION

REFINERY STEAM DISTRIBUTION SYSTEM
RELIANCE INDUSTRIES, INDIA
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
KEY POINTS
LIMITED
• Jamnagar refinery is one of the biggest
Ely Road refineries in the world
Waterbeach
Cambridge
CB25 9QZ
• The larger pipes are more than 1 m
United Kingdom
diameter
Tel.:
+44 1223 441311 • Calculations done by Bechtel UK
Fax:
+44 1223 441297 • Extension to an existing system
E-mail:
pipenet@sunrise-sys.com • There are several inputs and outputs
Web: • The medium is superheated steam
www.sunrise-sys.com


LIMITED

Ely Road • Check Line Sizes and Velocities
Waterbeach
Cambridge
CB25 9QZ
United Kingdom • Ensure that Minimum Pressure Conditions at Users
Tel.: are Met
+44 1223 441311
Fax:
+44 1223 441297
• Sizing of Deaeration Let Down Control Valve
E-mail:
Web: • Impact of the Extension to the Existing System

www.sunrise-sys.com

ZOOMED VIEW 1
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW 2
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW OF RESULTS 1
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW OF RESULTS 2
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax: Pressure along path
+44 1223 441297 shown in red
E-mail:
Web:
www.sunrise-sys.com

PLANT COOLING WATER SYSTEM
QATAR PETROLEUM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

QATAR PETROLEUM

LIMITED

Ely Road
Waterbeach • Made of GRP material
Cambridge
CB25 9QZ
United Kingdom
• Main header size in Phase 1 of the project
Tel.:
was 3.5 m diameter
+44 1223 441311
Fax: • Main header size in Phase 2 of the project
+44 1223 441297
was 4.5 m diameter
E-mail:
pipenet@sunrise-sys.com • 9 pumps – 7 lead and 2 standby
Web:
www.sunrise-sys.com
• Each pump had a capacity of some
48,000m3/hr, making a total of 336,000
m3/hr

QATAR PETROLEUM
SUNRISE SYSTEMS
OBJECTIVES
LIMITED

Ely Road
Waterbeach
• To size the pipes
Cambridge
CB25 9QZ • To select the pumps and ensure their
United Kingdom
adequacy under different conditions
Tel.:
+44 1223 441311
Fax:
• To check control systems requirements
+44 1223 441297
• The users were plants operated by other
E-mail:
pipenet@sunrise-sys.com companies. Guarantee availability of water
Web: • Optimise the control systems in order to
www.sunrise-sys.com
minimise power consumption

PLANT COOLING WATER SYSTEM, QP
ZOOMED VIEW 1
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW 2
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

ZOOMED VIEW OF RESULTS
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

BRITISH NUCLEAR FUELS
EXTRACT VENTILATION SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

EXTRACT VENTILATION SYSTEM WITH LEAK
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ 25 mm Hole
Leak
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

SUNRISE SYSTEMS
LIMITED KEY FEATURES
Ely Road
Waterbeach • Extract Ventilation System
Cambridge
CB25 9QZ
United Kingdom
• Manufacturing Plant for Fuel Elements for Nuclear Power
Tel.: Plant
+44 1223 441311
Fax:
+44 1223 441297
• Machining Workshop
E-mail:
• Each Machine Individually Ventilated
Web:
www.sunrise-sys.com
• Rectangular and Circular Ducts



LIMITED

Ely Road • Maintain sufficient negative pressure at machines
Waterbeach
Cambridge
CB25 9QZ
United Kingdom • Maintain sufficient flow rate at the machines
Tel.:
+44 1223 441311
Fax: • Predict the effect of a leak
+44 1223 441297
E-mail:
pipenet@sunrise-sys.com • Effect of change in fan speed
Web:
www.sunrise-sys.com

NATURAL CONVECTION VENTILATION SYSTEM
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
NATURAL CONVECTION VENTILATION SYSTEM
ZOOMED VIEW
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

IN POWER INDUSTRY
SUNRISE SYSTEMS
LIMITED • Main/Reheat Steam System
Ely Road • Condensate/Feed Water Systems
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
• Cooling Water Systems
Tel.:
+44 1223 441311 • Steam Distribution Systems
Fax:
+44 1223 441297
• Fuel Oil System
E-mail:
Web:
• Ventilation Systems
www.sunrise-sys.com
• Compressed Air Systems


IN POWER INDUSTRY
SUNRISE SYSTEMS
LIMITED • Pipe Sizing
Ely Road • Pump Optimize
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
• Pressure Drop Calculation
Tel.:
+44 1223 441311 • Flow Distribution Calculation
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FEED WATER SYSTEM, CHINA
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FEED WATER SYSTEM
SUNRISE SYSTEMS
KEY POINTS
LIMITED
Sunrise Business Park • 600 MW Supercritical Unit.

Ely Road
Waterbeach
Cambridge • Dn300/450 Feed Water Pipes.
CB25 9QZ
United Kingdom
Tel.:
• 3x50% Feed Water Pump Units.
+44 1223 441311
Fax:
+44 1223 441297 • Three High Pressure Heat Exchanger.
E-mail:
pipenet@sunrise-sys.com • Big Heat Exchanger Bypass System.
Web:
www.sunrise-sys.com

FEED WATER SYSTEM

LIMITED
Sunrise Business Park • Select Pipe Size and Calculate Flow Velocity.
Ely Road
Waterbeach
Cambridge
CB25 9QZ • Optimize Pump Head and Capacity.
United Kingdom
Tel.:
+44 1223 441311
• Valid Minimum Bypass System.
Fax:
+44 1223 441297
• Calculate NPSH at Pump Inlet.
E-mail:
Web:
www.sunrise-sys.com

FEED WATER SYSTEM
RESULTS 1: FLOWRATE
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FEED WATER SYSTEM
RESULTS 2: PRESSURE
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com

FEED WATER SYSTEM
RESULTS 3: VELOCITY
SUNRISE SYSTEMS
LIMITED

Ely Road
Waterbeach
Cambridge
CB25 9QZ
United Kingdom
Tel.:
+44 1223 441311
Fax:
+44 1223 441297
E-mail:
Web:
www.sunrise-sys.com
DIFFERENCES BETWEEN PIPENET AND TWO-PHASE

FLOW PROGRAMS
ITEM PIPENET TWO-PHASE FLOW

SUNRISE SYSTEMS Thermodynamics Simple Complex
LIMITED

Network Complex Simple
Ely Road
Waterbeach
Cambridge
CB25 9QZ Main Systems Utility systems, firewater Two-phase flow pipelines,
United Kingdom systems, surge analysis process lines
Tel.: Main applications Steady state (Design), Steady State

+44 1223 441311 Transient state (Analysis)
Fax:
+44 1223 441297 Priority 1 Fast input of complex Good thermodynamics
networks
E-mail:
pipenet@sunrise-sys.com Priority 2 Fast calculations and Reliable results
reliable results
Web:
www.sunrise-sys.com

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PIPENETTM - Leading the Way in Fluid Flow Analysis

SUNRISE SYSTEMS • Introduction

Sunrise Business Park

PIPENET is a powerful software tool for rapid

THE MODULES OF PIPENET

E-mail: Transient Module

SUNRISE SYSTEMS • PIPENET has its origins at the University

THE PEDIGREE OF PIPENET

HOW TO LEARN PIPENET

Why Using Transient Module

• This section is aimed at raising the profile of

Why Using Transient Module

SUNRISE SYSTEMS • Many National Codes and Standards have

Why Using Transient Module

Tel.: • Pipe Supports

Why Using Transient Module

SUNRISE SYSTEMS • Emergency call out resources

Sunrise Business Park

Sunrise Business Park

Sunrise Business Park

TRANSIENT MODULE APPLICATIONS

Sunrise Business Park

Sunrise Business Park

SUNRISE SYSTEMS KEY POINTS

Sunrise Business Park

SUNRISE SYSTEMS OBJECTIVES

Sunrise Business Park

SUNRISE SYSTEMS • Downstream pressure with 240 sec closure

Sunrise Business Park

SUNRISE SYSTEMS • Downstream pressure with 40 sec closure

Sunrise Business Park

Sunrise Business Park

SUNRISE SYSTEMS • Pressure Range with 240 Sec Valve Closure

Sunrise Business Park

SUNRISE SYSTEMS • Pressure Range with 60 Sec Valve Closure

Sunrise Business Park

SUNRISE SYSTEMS CONCLUSIONS

Sunrise Business Park

Tel.: • Maximum Pressure Is Below 8 Barg

TRANSIENT MODULE APPLICATION

Sunrise Business Park

TRANSIENT MODULE APPLICATION

Sunrise Business Park • Operator Is Shell, In Offshore Iran

TRANSIENT MODULE APPLICATION

Sunrise Business Park • To calculate the maximum pressure surges and

Tel.: • Check the need for vacuum breakers, their position

E-mail: • Check stability of the control valve

TRANSIENT MODULE APPLICATION

SUNRISE SYSTEMS POINTS OF SPECIAL INTEREST

Sunrise Business Park

TRANSIENT MODULE APPLICATION

Sunrise Business Park

TRANSIENT MODULE APPLICATION

Sunrise Business Park

TRANSIENT MODULE APPLICATION

SUNRISE SYSTEMS KEY POINTS

Sunrise Business Park

TRANSIENT MODULE APPLICATION

SUNRISE SYSTEMS OBJECTIVES

Sunrise Business Park

TRANSIENT MODULE APPLICATION

SUNRISE SYSTEMS • VALVE CLOSURE TIME OF 60 SEC

Sunrise Business Park

TRANSIENT MODULE APPLICATION