Gemba FESH

Team ESH

Dušica Savić
EHS Specialist

Darko Železnjak
EHS Technician

Milica Ulemek
EHS Student

BEFORE AFTER

Internal
 KPI’s

KPI EHS KPI EHS

Total waste generation per 1000 products (t) Recycling (%)

KPI EHS KPI EHS

First airders (%) AccR

Internal
 Waste Storage

Non-hazardous waste Hazardous waste

Municipal
waste Solder paste
1.Waste sludge from the
PCB* fabrication process
Foil Electric display 2.Waste from cleaning
robots - painters
3.Waste from cleaning the
Cardboard Chemical packaging gluing machine

Plastic
Flammable 3
Wood pallet
waste sprays

Kappa star Jackobbecker

Non-hazardous Waste for recycling Hazardous waste for recycling

Cardboard Chemical packaging

Plastic Foil Spray cans
Wood Solder paste
Plastic parts
Electric display
*PCB- Jackobbecker is
operator for PCB

Non-hazardous for landfill / elimination

Municipal
waste

Internal
 SOFI data – waste quantities Q1
Non-hazardous Waste for recycling Non-hazardous for landfill / elimination

Approximation

Hazardous waste for recycling Total

Production waste Non-hazardous
waste scrap Waste for recycling

Non-hazardous
Packaging for landfill
waste / elimination

Hazardous waste
Other waste for recycling

Sum of these position has to match to total

waste

Production waste scrap Packaging waste

Other waste
Jan Feb March
∑2.87 ∑ 3.56 ∑ 5.48
tones

Internal
 Waste – cost – earns Q1
We will finally approve all cost data next year in q1 when we have all the invoices, preliminary dates

Non-hazardous Waste for recycling - cost Hazardous waste for recycling - cost

Non-hazardous Waste for recycling - earning Non-hazardous for landfill / elimination cost

There is still nothing charged from Kappa star, reasons:

• Long wait for customer opening
• Problem with opening the code in the SAP for waste.
Several meetings were held on the topic with finance and SCM, the next
meeting is scheduled for May 24 th

Internal
 Waste Storage
potential risks

6m

Min 6 m from object Storage flammable in

And only waste pallet Non – flammable containers

- Any waste must be labeled - A study on the feasibility of building

- When we store together a warehouse for flammable chemicals
on site is ongoing
waste and other pallet
- The Tecon company has done an
we don’t
audit on site, we are waiting for them
know what is waste
to send us the results and give 6
- Fire protection – to much suggestions
wood need flammable
storage, gas station
suggestions for risk reduction

- Keep pallets 6 m away - Buy and install fire

from the object and make extinguishers - EHS
sure there are not too
many of them - WHS
- keep records of the - Buy smaller quantities of
amount of chemicals kept chemicals, keep them at
in the white container, the supplier's location
inform EHS if there is any and at ours only the
risk – WHS minimum necessary
Internal quantities - production
Gemba FESH
Team Facility

Zlatko Kujundžić
Facility Engineer

Bojan Mirković
Facility Specialist

Saša Ilić
Facility Specialist

Milutin Kljakić
Facility Engineer
06/Jun/2022

Internal
Energy Certificate

Internal
 KPI’s
KPI Facility

Time to solve a ticket in JIRA (target ≤ 48 hours)

Facility KPI’s for Q1+Q2 2022 Facility KPI’s for Q1+Q2 2022

Power usage (kWh) Water usage (m3)

Internal
 Equipment maintenance

• Equipment maintenance scheduler was established in

September 2021.
• It contains 85 different gemba actions that need to be
performed on daily, weekly, monthly, half-yearly or yearly
basis
• Results are verified by filling excel form that can be found
on DID share
• Effectivnes of checkes is graded monthy by FM Engineer
• It also contains list of service companies with contact info

Internal
 Before / After

BEFORE AFTER

Main issues:
1. Limited access to containers due to parking lot in front
2. Wind carrying waste all over courtyard – no physicall barrier
3. Interupted path to Transformer Station – forbidden by law

Internal
 Warehouse cooling proposal

We are here

• New room inside WH that would be cooled (9x7.75m)

• Additional cost ~30-50k EUR dep. on execution option
• Works included: 2x additional Walls, 2x Additional doors,
Ceiling, lighting, Air conditioning, Fire protection and
Sprinkler system + legally required design project
• Completion of works: 90 days after PO

Internal
 Waste storage, TS, Chillers
and Boiler room

Chillers & Dry Cooler

Waste area

We are here
TS low voltage
switchroom
(authorizred personnel only)

Boiler room
(authorizred personnel only)

Internal