Management Information

System- Quality
June 2024
Ultratech Components (I) Pvt. Ltd.
Assembly Rejection- Components
Reject Qty.- June 2024

2232
2500

1714
2000
1616

1231
1500

1150
1076
908
788

1000
488

420

397
500
230

207
172

177
145
128
0
0
0

0
0
0
0

0
0
1 2 3 4 5 6 7 8 9 1 11 1213 1 15 1 17 1 1 2 21 2 2 2 2 2 2 2 2 3
0 4 6 8 9 0 2 3 4 5 6 7 8 9 0
Date
Assembly Rejection- Components
Total Reject
Qty:
13079 Nos.

Cost: Assembly Percentage:

Rs. 1,00,271 Rejection 11.40%

Total OK
Qty.:
114682 Nos.
Assembly Rejection- Components
Machining
Moulding Qty: 226 Nos. Plating/ P.C.
Qty: 834 Nos. Prcntge: 3.96% Qty: 998 Nos.
Prcntge: 10.69% Cost: Rs. 539 Prcntge: 9.26%
Cost: Rs. 2,018 Cost: Rs. 1797

Casting BOP
Assembly
Qty: 2483 Nos. Qty: 8596 Nos.
Rejection
Prcntge: 7.49% Prcntge: 14.36%
Cost: Rs. 78,495 June 2024 Cost: Rs. 17,422
 Assembly Rejection- Casting

Casting Defects 100.00%

100.00% 95.81%
90.01%
Rejection Percentage

78.13%
80.00%
65.04%
60.00%

40.00% 36.69%
28.35%
20.00% 13.09% 11.88%
5.80% 4.19%
0.00%
Short Filling Bend Ejector Pin Extra Material Broken Dimensional

Percentage Cummulative Percentage

Assembly Rejection- Casting
474
500
Casting Parts
450
400
325

350
253

300
Rejection Qty.

230

200
211

250
200
122

150
95
74
100 73
71
63
60
58

40
41

36
24
50

18
6
6
3
0

0 01 02 001 025 001 013 001 001 015 07 017 05 03 001 001 001 09 001 014 001 001 001
1- -0 8- - A- 1- A- 5- B- 8-0 3- 5-0 -0 L- 1- 2- -0 A- 5- B- 0- 9-
112 16A 111 131A 22 -112 20 113 8P 111 -111 113 20A 30 112 00 22A 116 113 8P 116 110
C- -11 C- C-1 -11 C -11 C- -111 C- C C- -11 -11 C- C-3 -11 C-1 C- -111 C- C-
C C C C C C C C
Casting Parts
Action Plan- Casting Defects
Part Defect Root Cause Action Plan Resp.
Name
Splendor Bend Part getting bend Operator made aware Mr. Anshul
Ignition during extraction of not throwing hot
Body from the die and parts on the ground
C-1121-001 hot part getting after extraction from
thrown on the the die.
ground.

Pulsar PT Ejector Die made obsolete, new material to be produced from

Ring Pin Up New Die
C-1116A-
002
Action Plan- Casting Defects
Part Defect Root Cause Action Plan Resp.
Name
CT 100 Short Metal getting freeze Gate thickness Mr. Anshul
Ignition Filling before reaching the increased from 0.7mm
Body last place to fill to 0.9mm to increase
C-1118-001 the metal flow rate
through the part.
 Assembly Rejection- BOP
Type of BOP Parts
98.19% 99.61% 100.00%
100.00% 94.63%
86.30%
77.15%
Rejection Percentage

80.00%

59.20%
60.00%

40.00%

20.00% 17.95%
9.16% 8.33%
3.56% 1.41% 0.39%
0.00%
Sheet Hardware Casting Machined Rubber Wire Spring
Metal Harness

Percentage Cummulative Percentage

Rejection Qty.

400
600
1000
1400
1600

0
200
800
1200
1800
2000
1789
848
750
700
580
541
480
475
300
230
213
165
155
150
Casting Parts

145
137
Assembly Rejection- BOP

135
132
103
91
76
75
74
42
33
Action Plan- BOP Parts
Part Defect Root Cause Action Plan Resp.
Name
CT100 Stud - Rework performed by Neeraj
Ignition fitment supplier at their end.
Slider dimension Stud provided to
C-1118-001 Req. 6.3 supplier as a gauge for
Obs. 5.95 checking of fitment
dimension

Super XL Wire Clamp Welding done by Awareness given to the Neeraj

Ignition broken new operator. operator for welding.
Body from Body No means of Setup Approval to be
monitoring of given before start of
welding during process.
process.
Assembly Line Rejection
Reject Qty.- June 2024
Total: 1915 Nos.
350

289
266

300
235

250

200
Reject Qty.

170
200 160
151

140
150
102

100
73
50

30

29
50
10
10
0

0
0
0
0

0
0
0
0
0
0
0
0
0
0
1 2 3 4 5 6 7 8 9 1 11 1 1 1 1 1 17 1 1 2 2 2 2 2 2 2 2 2 2 3
0 2 3 4 5 6 8 9 0 1 2 3 4 5 6 7 8 9 0
Date
Assembly Line Rejection

Line Rejection Qty.

800
700 674
600
500
Rejection Qty.

400
300 250225
200 152
105 95
100 70 61 52 50 46 40
30 22 12 10 10 5 3
0
121 118 3 1A
19 6 0 Z B S 2 A 2D 0 5
16 0
-1 -1 - 11 - 1 113 118 112 110
- 30 -1
U U U U - - 1 - - U U
U U U U
Action Plan- Line Rejection
Part Defect Root Cause Action Plan Resp.
Name
Splendor Key not Lever getting Worn out Sahab
Ignition getting out in stuck during key Broaching punch Singh
Switch Splendor withdrawal due replaced
U-1121 Remote to improper
broaching
Chetak Key getting 1. Key getting 1. Step removed in Arpit
Tool Box stuck during stuck at step key profile area
Lock insertion on key by providing
profile in taper in rotor at
rotor. key entry.
2. Minda levers 2. Ultron levers
used in rotor used with ultron
for ultron key key.
THANK YOU