Contents;

• Introduction
• History
• Quality Department
• My Task
• Action plans
• Implementation
• Results
Introduction of
Nestle KBF;
1867 1929
History;
 History;
• 1866 -1905
In 1860s Henri Nestlé, a pharmacist, developed a
food for babies. His first success was a
premature infant who could not tolerate his
mother's milk or any of the usual substitutes .After
Nestlé's new formula saved the child's life.

• 1905-1918
In 1905 Nestlé merged with the Anglo-Swiss Condensed Milk Company.
World War I created new demand for dairy products in the form of government
contracts. By the end of the war, Nestlé's production had more than doubled

• 1918 -1938
After the war Government contracts dried up and consumers switched back
to fresh milk. However, Nestlé's management responded quickly. The 1920s
saw Nestlé's first expansion into new products, with chocolate the
Company's second most important activity
Continue…
• 1938 -1944
Nestlé Nescafe, which was a staple drink of the US military. Nestlé's
production and sales rose in the wartime economy.

• 1944 -1975
The end of World War II was the beginning of a dynamic phase for Nestlé.
Growth accelerated and companies were acquired. In1947 came the merger
with Maggi seasonings and soups.

• 1996+
The first half of the 1990s proved to be favorable for Nestlé: trade barriers
crumbled and world markets developed into more or less integrated trading
areas. There were two major acquisitions in North America, both in 2002: in
July, Nestlé merged its U.S. ice cream business .
Nestle
KABIRWALA
Factory
.
Product History

1984 LIQUID MILK BASED PRODUCTS UHT MILK

1990 JOINT VENTURE WITH NESTLE
1992 MAGGI NOODLES LOCAL (Chicken, Masala,
Chatkhara, Chili)
1995 MAGGI NOODLES EXPORT (Chicken, Beef, Spice
Oriental)
1996 UHT PRODUCTION STOPPED AND SHIFTED TO SKP
1996 MILK POWDER BULK (GLORIA, FCMP, MBPC, MSK,
Nido etc.)
1997 COFFEE PACKING
1999 NIDO 1000 Gm
1999 MILO PACKING
2000 MAGGI YAKHANI DISCONTINUED
2000 WHITE BUTTER (10 Kg, 170 Kg )
NESTLE CULTURED BUTTER .
2002 PACKING OF MILO & COFFEE DISCONTINUED
EVERYDAY (1000 Gm, 40 Gm)
2003 DESI GHEE (75 Gm, 870 Gm, 16 Kg)
NIDO MQV-14
2006 Liquid Milk (1000 ml 500ml, 250 ml)
2007 E. day 04g
2008 E. Day Mixed Tea (1000g, 400g, 40g, 25g)
Milk Pak Cream 200 ml
Maggi 65g production (Chicken, Chatkhara, Noodles
etc.)
2009 Nido Bunyad.
2010 Nido 1+ and 3+ probiotic
2011 Production of 11 new products, extension of RP
store, fuel storage tank, installation of CAT Engines
and 2 new powder filling lines
2012 Installation of 6 powder filling lines, new noodle
line, Reverse osmosis plant , new UHT building
2013 Confectionary plant
2014 25kg powder filling line
 Factory Products
Milk powders
• Everyday mix tea
• Everyday Powder
• Nestle Bunyad
• Nescafe 3in1

UHT milk and cream

• Milk pak
• Milk pak Cream
• White butter 10 kg

Culinary
• Maggi chatkhara
• Maggi chicken
• Maggi chatpata

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 Main Departments of Factory:

•Powder plant
•Noodle plant
•STD
•UHT Milk
•Engineering department
•Quality Assurance (QA) Department
•National Distribution Center (NDC)
•Administration office

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 Project Brief:
6 weeks Internship program in Nestlé
Pakistan Ltd., Kabirwala Factory was
started on 11 July, 2018 and successfully
completed on 21 august,2018. During this
internship program the main focus was on
IPM in factory and beetles control in MGH
for 3 Weeks.
I started my work in Quality Assurance
department under the supervision of Sir
Adnan Bashir where he assigned me the
projects of ‘IPM and beetle control’. For
working on this project I got guidance from
Sir Abid Javed.

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Introduction
Integrate pest
Management(IPM);

Totebin (Powder plant)

Egron
This is a tower in a five storey building where the concentrated
milk is converted into powder form by hot air.
The powder production can be divided into following three main
steps;
•Pre-heating
•Pasteurization
•Evaporation
•Drying
In totebin powder is preserved in the bins before packing into the
laminates
.
•Tote bin 1
• Tote bin 2
Started working in totebin hall 1, we found some issues of beetles. My project identification
source of beetles. Some of the cracks are found here. we place pheromone traps here.
Pheromone traps is mostly used to attract beetles. I also visit TPM pilot lines, here we
count beetles in each trap, few traps were already installed then we check control level in
totebin hall, all the beetles attract to pheromone traps, two types of traps we have;
•Red flour type trap.
•Confused flour type trap.

Same procedure of traping done in totebin hall 2 on the very

next day I observed all the traps and make decision which type
of beetles are present more so according to that information
action plan was made by me.

Results: Significant number of beetles decreased .

Nestle distribution center (NDC)
•Visit warehouse area.
•some of the issues found here like birds dropping in block area.
•Beetles found in bucket of Maggi.
•smell near trucks.
•found some small insects in back side of storage lines.
•flies and insects of different types are here.

Dry storage area in NDC

• Birds dropping.
• beetles.
• Small insects.
• Flies.
All these are present but in low level .
Pallet Area Storage(PAS)
• Low number of insect found, they may be entering
through any wooden tray.

Liquid product storage(LPS)

• No dirt was found in that place and no observation
of pests.

Raw material storage(RP)

• Confectionary hall
• HB hall
• FB Hall
• RP Hall 1
• RP Hall 2 were visited for the beetle hunting.
Confectionary hall
• Few issues, like automatic doors are not installed
• Gate 1 cover sheets are missing.
• Less no. of insecticuters.
• Birds were also found there.

HB Hall
• Birds and flies were observed in warehouse area
• Cleaning is on medium level.

RP Hall 1 & RP Hall 2

• Neat hall 1.
• But insecticuters must be installed there.
• Smelly area of RP Hall 2.
• Small holes in last door where entry of pest occurs.
Waste water storage area
•Smelly area, insects, flies were found in medium level.
•Birds, snakes, Rodents and houseflies were found in high level.
.
 Boundary wall
Snake and beetles were found near the boundary wall. Holes and cracks in wall and grassy ground.

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 Plantation is the major source of insect entry in wall

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 Gate 1 and 2

•Some areas where chances of pests entering occurs; cockroach entry from there.
•Near office and parking area and in wall that combine industry and hostel of nestle

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Beetles eradication plan in Master Guest House

Project Started: 01 AUG. 2018

Full action plan
•Inspection of the designated area
•Source identification
•Mark Trend of each Beetle infiltration spots
•Identify the Beetle Infiltration spots into MGH
•Install pheromone traps inside rooms and corridors
•Daily monitoring of cleaning processes
•Application of Bio pesticide spray at targeted place
using ULV
•Application of Neem spray
•Application of coopex powder
•Cracks filling inside and outside MGH
•Installation of rubber strips at back side doors
•Trimming of tree barks for spray on trees
•Cleaning and Spray activity of store at roof of MGH
•Cleaning and spray at terrace Exhaust fans tunnels
Inspection;
•Rear side of MGH (North and
West outer wall)
•West corridor and windows
•North corridor and windows
•Room no. 8 to 13
 Source identification

•Major Source is the Cotton factory along the

north boundary wall
•Cracks were found along north boundary wall,
around windows, along corridor, in corners of
rooms
•Spaces were found below doors
•Exhaust outlets in washrooms
•AC pipe tunnels
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Species
Identification Red Flour beetle
(antennae end in a three-segmented club) then
confused flour.
Pest scouting
•Beetles were counted in each room or around each window
Cleaning
•Thorough and intense Cleaning was done along windows,
corridor and rooms
•All the cleaning processes are still on going and being
monitored
Implementation on Action
plan;
MATERIALS AND METHODS
Action description
•Filling done around windows in corridor to avoid
hynernating for beetles and eggs
•Cleaning of roof is done on monthly basis
•Cleaning of exhaust terrace is not done on monthly
basis
•Intensive cleaning done in rooms and corridors
•Spray application is done on daily basis in rooms and
corridors and backside
•Cracks filling in rooms and corridor is done to avoid
beetle entry
•Application of neem oil done by ULV or electrical ULV
machine
•Wire gauze placement in exhaust opening is done
•Installation of rubber strips in front and back doors is
done
•Application of coopex powder is done on weekly base
•Boundary wall cleaning is done on daily basis
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Result;
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