BURNER CONTROL HAWK (1000)

▶ System Features
▶ Burner Control controls burner start and shutdown sequencing and
flame
and interlock monitoring
▶ Compatible with CB780E and CB120E Buner Controls and flame
scanner.
▶ Boiler Control monitors and displays connected boiler
parameters (operating pressure or temperature, stack
temperature, shell water temperature, O2% etc.)
▶ 6” color touch/keypad Human Machine Interface (HMI)
▶ Optimized boiler firing rate control
▶ Alarm/Fault indication and history – first out annunciation with time
stamp and displayed in order of fault occurrence.
▶ Thermal Shock Protection (includes warm-up routine, low fire hold &
hot- standby operation)
▶ CONTINUED
▶ O2 Monitoring and O2 trim
▶ Remote Modulation by Communications (EtherNet)
▶ Remote Set point by Communications (EtherNet)
▶ Boiler efficiency calculation
▶ Assured low fire cut off
▶ High stack temperature alarm and shutdown
▶ Ethernet communications
▶ Three firing modes: Single-point, parallel, or LOW-HIGH-LOW on fuel 2
▶ Supports control of a flue gas recirculation (FGR) damper
 BURNER MANAGEMENT

▶ Utilizes CB 780E or CB120E Burner Control

▶ Communicates with the PLC via Modbus
▶ Burner Control status, Faults and diagnostics displayed on HMI
or panel mounted burner control
▶ Flame condition monitoring using either IR or UV flame
scanner
BOILER CONTROLS

▶ Operating and Modulating Controls

▶ Monitors Low Water Cut-Off
▶ Monitors Burner Control alarm terminal
▶ Non-Recycle limit relay de-energizes on PLC system errors or faults
▶ Transmitter input signal out of range alarms
▶ Actuator Modbus Communication fault diagnostics
▶ Password protected system configuration and system set up
screens
▶ Alarm management incorporated into door-mounted HMI
▶ Password protection of Programmable Controller Logic
COMPARISON OF EXISTING CONTROL AND
HAWK 1000
Existing Control Hawk 1000

- Mechanical linkages -Stack Temperature

Measurement, high stack
alarm and high stack
shutdown
- Uses analog devices for -Fuel adjustment by means of
temperature measurement oil actuator
(water and stack)

-Fuel adjustment thru set -8 to 16 points of firing

screw rates

- -Expansion ready for

more variable such as
measurement (O2% and
Water Level)
 COMPONENTS

Stack Transmitter –
Measures the stack
temperature. It gives 4- 20ma
output for measurement,
alarm and high stack
temperature shutdown. It uses
a thermocouple sensor.
Ambient Air transmitter–
Measures the ambient air
temperature that came from air
hood. It gives 4- 20ma output for
measurement.
Pressure Transmitter – Measures
the steam pressure. It gives 4-20ma
output for modulation of the firing
rate according to a desired
setpoint. It uses capacitance as the
variable for pressure measurement.
 Water temperature
thermocouple –
Measures the water
temperature by means of
surface magnetic
thermocouple.

Surface
Signal Magnetic
Converter Thermocouple
Variable Frequency Drive –
Controls the speed of the
blower motor. It uses 4-20 mA
command and feedback.

Actual communication set-up is

hardwire.
O2 Analyzer – is used
for continuous
monitoring of stack flue
gas oxygen
concentration.

Hawk has build in control

O2 trim which is an
additional control over
fuel to air ratios in the
event of adverse
atmospheric conditions.
HMI (Human MACHINE
INTERFACE) – Displays
numerous boiler
parameters, setting of
combustion, monitoring the
boiler process and
managing annunciating
system alarms.
PLC (Programmable Logic
Controller) - Main controller of the
system this is where the program
installed.

Alarm sequencing and

configuration of the boiler is
inscribed within the program.

The program is encrypted to ensure

that the control operation is tamper
proof.

Studio 5000 capable for version 31

is the software needed to view the
program.
Uninterruptable Power
Supply (UPS) - Serves as
protection for PLC and HMI if
power interruption or power
surge occur.
Air Actuator –
Responsible for
opening of damper. It
drives the gear of the
damper to open or
close it. It is installed
on a daisy chain
manner. It is set at
node 1.
Fuel 2 Actuator –
Responsible for opening
of fuel. It drives the
metering stem of the
FOC to control the fuel
injection to the burner
gun. It is installed on a
daisy chain manner. It is
set at Node 5
 SWITCHES

Burner switch – It is the switch ON of the boiler sequence

Fuel selector – It is a selector switch wherein you can select the fuel that will be use. Gas (Fuel
actuator 1) or Oil (Fuel actuator 2).
DSS – It is a selector switch wherein you can bypass the variable frequency drive (VFD bypass
must be on in configuration).
ALWCO Reset – Auxiliary low water cut-off manual reset.
Flame safeguard reset – Burner controller (CB780) manual reset.
TYPICAL PANEL LAYOUT
PLC BASE UNIT
PLC ALLOCATED SLOTS
 MAIN MENU SCREEN

When system
configuration and
calibration of actuators
are not configured.

Main menu does not

display the set
combustion and firing
rate option.
 MAIN MENU SCREEN

When configuration
are done correctly
this is the main menu
screen
 USER ID

The User ID is a restriction for accessibility of the personnel who are

not authorize to manipulate the data that may affect the
operation of the boiler.
Two types of User ID
Default – Do not have access for calibration of actuator,
Ethernet configuration, set combustion, and system
configuration.
Service – Can access every options in the main menu.
DEFAULT USER ID
SERVICE USER ID
Boiler
Overview
▶ This option displays the
representation of the boilers
variable such as water
temperature, firing rate, stack
temperature, set pressure, actual
pressure, etc.
SYSTEM CONFIGURATION

NEX
T
NEX
T
NEX
T
NEX
T
NEX
T
NEX
T
NEX
T
A confirmation
button will
appear to
save the new
configuration.
Pressing main
will back you
to the main
screen
ACTUATOR CALIBRATION

Press
NEX Commission
T Actuator
NEX
T
NEX
T
NEX
T
 Repeat procedure
from air actuator
Fuel 2 Actuator 1 commissioning.
NEX Pressing main will
must be T
commissioned. back you to the
(Fuel 2 = Main main screen
fuel)
 SET COMBUSTION

This is the option where you will

set the purge, lightsoff, and
the combustion curve of the
boiler.
PURGE AND LIGHTOFF SET UP
COMBUSTION CURVE SETUP
Burner Control
This option displays the CB780 burner controller status
thru HMI
COMBUSTION CURVE DATA
▶ This option displays the combustion curve data that you save
from the set combustion option.
 ALARMS

▶ This option illustrates the active alarms in your boiler. It has an

option for silence alarm (removal of audible sounds of the
buzzer), Acknowledge alarm, and alarm history
Firing rate

You can configure the

boiler auto/manual mode
of the boiler in this option.
Adjust gains (PID), Actual
firing rate, etc.
FLUE GAS O2 CONTROL

• You can configure the boiler

O2 trimming. Manual/auto in O2
trimming control will be set in
this panel.
Setpoints

▶ You can adjust the cut in/cut out of the boiler, Setpoint of the
boiler and hot standby temperature in this panel.
 SETPOINT SETTING
Operating Pressure Control (OPC)
- The pressure control should be set slightly above the highest desired
steam pressure, but at least 10% lower than the setting of the safety
valves.

High Limit Control (HLC)

- This should be set approximately 10 psi above the OLC.

Modulating Control (MC) or Setpoint

- This control must be set and adjusted so that the modulating
motor/actuators returns to low fire position before the OLC opens. It is
further desirable to have its low point setting somewhat below the cut-in
setting of the limit control so that the burner operates in low fire position
for a brief period on each start rather than immediately driving to a high
fire position.
SYSTEM INFORMATION

This panel displays the boiler

ID, Elapsed run time, cycle. Etc.
PLC TROUBLESHOOTING
COMMON FAULT
Common Faults Possible Causes Action/Remedies

Burner Does Not start • Water level below • Refill water at proper
“Boiler Limits Open” required level. level
• HLC or OLC are open • Reset HLC
circuit
• ODS, LOPS, and • Check safety control
ALWCO are open and interlocks
circuit.

Burner starts but shutdown
after a few seconds
“Burner Control alarm” “Lock
out Interlock”
• Interlocks open circuit such
as AAPS, CAPS, LOPR,
and BMSI
• Check safety controls and
interlocks
• Jumper device for testing. If
burner runs, replace
defective components.

Common Faults
Pilot flame doesn’t
proceed to main flame
“Burner Control Alarm”
“Pilot Flame Failure”
Main flame fail to ignite
“Burner Control Alarm”
“Main Flame Fail”
COMMON FAULTS
Possible Causes Action/Remedies
• No Ignition • Check IT, GPV, FD,
• Lack of Spark Electrode, Sight tube and
• Inoperative Ignition flame Amplifier.
Transformer • Check combustion
• Inoperative GPV air
• Gas supply cut-off by • Check correct gas pilot
obstruction pressure.
• Loose stoppage of fuel • Check safety controls and
supply interlocks
• FD weak or defective • Jumper device for testing. If
• Lens dirty or sight tube burner runs, replace
obstruction defective components.
• Improper air-fuel ratio
(Lean Fire)
 COMMON FAULTS
Common Faults Possible Causes Action/Remedies

Boiler detects low • Lack of water supply • Refill water and check
water. • Obstruction on water level on sight glass
feedwater line • Check feedwater
“Low water” • Inoperative Pump pipelines
Control • Check MC donnel
• Feedwater Pump not • Check feedwater
running pump and its controls
•THANK YOU!!!