A10V(S)O pressure, flow, power control DFLR

Mobile Avantages
Hydraulics

 Plus grande vitesse

Higher speed due to
huile de meilleure qualité higher oil quantity

 Plus de force du à une

Higher forces due to
plus grande pression higher pressure

 Meilleure utilisation de Better utilization of

la puissance moteur diesel engine

 Plus de confort pour p Operating comfort

Talon de
l‘operateur courbe
(+) corner power

(+)

Q (Vg)

ML 07 AA A10V(S)O pressure, flow, power control - Folie 1 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Ports
Hydraulics

Control de puissance Pressure port B Pressure control DR

LR Standard setting:
Case drain port L
A10V(S)O DFLR/31: 280 bar

Flow control FR
(Dp = 10 - 22 bar)
Standard setting:
Dp = 14 bar

X - Port
(With integrated orifice (in adap-
ter):  0,8 mm)

(viewed A10VO, series 31, clockwise) Suction port S

ML 07 AA A10V(S)O pressure, flow, power control - Folie 2 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Circuit diagram
Hydraulics

Adjustable orifice, X - port

X
res. mobile valve
Orifice:  0,8 mm
block
(in supply not FR 1
Flow control
included) (Standard: p = 14 bar)

FR 2

V
Power control Pressure control
B LR (Standard: p = 280 bar)

Damping/
override orifice

Control piston
(Circuit diagram
S L1 L
viewed for A10VO,
series 31) Counter balance piston and spring

ML 07 AA A10V(S)O pressure, flow, power control - Folie 3 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Function and circuit diagram
Hydraulics

Orifice res. mobile

valve block LS pressure or LS
-signal of mobile
valve block

FR 1

DR

V
B LR

S L1 L
X Orifice:  0,8 mm

ML 07 AA A10V(S)O pressure, flow, power control - Folie 4 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Dual horse power control
Hydraulics

Loader Backhoe Loader Backhoe Bagger

P Backhoe

smaller larger

DFR1
DFR1
Lader
Loader

LR
LR
Q

 Setting shiftable
- Loading >> low setting
- excavating >> high setting
 better performance for Loader and Backhoe operation
 type of shifting
- hydromechanical >> cost effective
- electrically >> low setting override possible
ML 07 AA A10V(S)O pressure, flow, power control - Folie 6 / BHY-VMT3
 A10V(S)O pressure, flow, power control DFLR
Mobile Function power control
Hydraulics

Adjustable spring package of

power control valve

Eccenter
• cradle position (i.e. displaced volume)
will be restored by the eccenter
• prestress of the spring package will
be
changed by the eccenter
• Thereby the opening pressure of the
power control valve has been changed
• small swivel angle => high pressure
large swivel angle => low pressure

ML 07 AA A10V(S)O pressure, flow, power control - Folie 7 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Integrated orifice and dumping orifice
Hydraulics

With integrated orifice in adapter:

(Standard:  0,8 mm)

FR 1

FR 2
V

B LR

Damping /override orifice DR - FR

(Standard:  0,6 mm,
Slit in longitudinal direction: orifice opened
S L1 L Slit in cross direction : orifice closed, SO 74)

ML 07 AA A10V(S)O pressure, flow, power control - Folie 8 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Measurement of high pressure
Hydraulics

Attention:

The mini - measurement

connection have to be
shortened according to the
original lenght of the plug
(reach of a screw 7 mm).

Measurement of high pressure:

At this particular spot, the

existing plugs (M8 x 1) can
be replaced by mini measure-
ment connections.

ML 07 AA A10V(S)O pressure, flow, power control - Folie 9 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Adjustment of DR, FR and LR - control
Hydraulics

Adjustment of power control Adjustment of

pressure control

Adjustment of
flow control:
„stand-by“ pres-
sure measurement
or
differential pressure
measurement with
semi swivel angle !

Valve axis: Valve axis:

pressure control flow control

ML 07 AA A10V(S)O pressure, flow, power control - Folie 10 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Adjustment of power control
Hydraulics

End of control is adjustable by the second inner spring,

clearance at fully displaced volume (100% Vg)

280 200
pressure pHD [bar]

drive torque [Nm]

250

200 150
Point of action of the
second inner spring Start of control is adjustable by
150 the first outer spring,
100 prestressed at fully displaced
volume (100% Vg)
100

50 Start of control !
50

torque 0 Attention:
0 20 40 60 80 Q [ l/min ] Different spring packages are
necessary in order to realize
various characteristic curves
0 0,2 0,4 0,6 0,8 1,0 Vg / Vgmax

ML 07 AA A10V(S)O pressure, flow, power control - Folie 11 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Adjustment of power control
Hydraulics

setting locknut 2 Start of control is set by means of setting screw 1:

screw 2
1.) Loosen locknut 1
2.) set start of control by turning setting screw 1:
turning screw clockwise increases power
turning screw anti-clockwise reduces power
3.) secure setting screw with locknut 1
setting- locknut 1 End of control is set by means of setting screw 2:
screw 1
200 4.) loosen 13 mm hex. locknut
280
250 5.) set end of control by turning setting screw 2 (4 mm hex.)
pressure pHD [bar]

150 turning screw clockwise increases power

Drive torque [Nm]

200
turning screw anti-clockwise reduces power
150
100 6.) secure setting screw 2 with 13 mm hex. locknut
100
50
50

0 Requirements for field - adjustment :

0 20 40 60 80 Q [ l/min ]
• measurement of speed and pressure
0 0,2 0,4 0,6 0,8 1,0 Vg / Vgmax • measurement of flow (flow meter)

ML 07 AA A10V(S)O pressure, flow, power control - Folie 12 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Hints for assembling/disassembling LR - valve
Hydraulics

1. : loosening the plug

Bushing
2. : by pushing the spring, the
eccenter will be relieved

3. : assembling i.e. disassembling

of the power control valve

Advantage: Adjustment of power

control valve remains
unchanged !

Eccenter pin

ML 07 AA A10V(S)O pressure, flow, power control - Folie 13 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Usage of DFLR - SO 128 with LUDV mobile blocks
Hydraulics

Design of SO 128 (G-controller spool):

• DFLR - SO128, using the
LUDV mobile valve blocks:

• M6-15 (RE 64284),

• M7-22 (RE 64287),
FR 1
• SX 14 (RE Data sheet in prep.)
• SX 18 (RE 64127)
FR 2 X • Axis FR 1 (G-controller spool) is
V

used for LR-control (High pressure

B LR support via valve spool) !
• Axis FR 2 is used for LS - signal,
realized via 2. pilot pressure port X.
Note:
DR axis was replaced by FR 2 axis,
thereby the pressure cut off has to be
realized via LUDV mobile block !
S L1 L

ML 07 AA A10V(S)O pressure, flow, power control - Folie 14 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile Usage of DFLR - SO 128 with LUDV mobile blocks
Hydraulics

(viewed: detail of mobile valve block M6-15) (viewed: DFLR - SO128 (G-controller spool):)

Pump line

FR 1
LS - signal

FR 2 X

V
LS-pressure
relief valve B LR

S L1 L

ML 07 AA A10V(S)O pressure, flow, power control - Folie 15 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile DFLR SO 128, high pressure support on X-port
Hydraulics

High pressure support by

drilled valve spool
(Q = f (d, p,  )

FR 1 Pilot pressure port X for

LS - mobile valve block

FR 2 X
V

Pilot oil consumption

LR DFLR-SO128 valve: approx. 3 - 5 l

ML 07 AA A10V(S)O pressure, flow, power control - Folie 16 / BHY-VMT3

 A10V(S)O pressure, flow, power control DFLR
Mobile DFLR - SO128 load sensing signal on port X
Hydraulics

Pilot pressure port X

ML 07 AA A10V(S)O pressure, flow, power control - Folie 17 / BHY-VMT3