WELCOME

07/10/24 1
CILIANDRA PERKASA GROUP
 PROSES PENGOLAHAN
PABRIK KELAPA SAWIT (PKS)

120

125

121

118

07/10/24 3
 DATA UMUM BUAH KELAPA SAWIT

 Buah Kelapa sawit terdiri dari :

1. Daging Buah (Meso Carp)

2. Cangkang (Shell)

3. Inti (Kernel)

 Minyak Kelapa Sawit diperoleh dari daging Buah Sawit (Mesocarp)

 Minyak Inti Sawit diperoleh dari Inti Sawit (Kernel)

 Hasil pengolahan “Pabrik Kelapa Sawit” (P.K.S) akan menghasilkan :

1. Minyak Sawit/Crude Palm Oil (C.P.O)

2. Inti Sawit/Palm Kernel yang selanjutnya dapat diolah menjadi

Palm Kernel Oil (P.K.O).

07/10/24 4
 DIAGRAM JALUR PENGOLAHANPABRIK KELAPA SAWIT ( P.K.S)

FRESH FRUIT BUNCH ( FFB ) FROM FIELD

FFB RECEPTION
FFB
CONDENSATE WATER TO BE
STERILIZER
TREATED OR TO BE DRAINED
STERILIZED FRUIT BUNCH
TIPPLER
FRUIT BUNCH
EMPTY BUNCH FERTILIZER/PUPUK
THRESHER / STRIPPER APLIKASI
STRIPPED FRUIT

DIGESTER
STRIPPED FRUIT
NUT AND FIBRE FIBRE
SCREW PRESS DEPRICARPER
CRUDE OIL
CRUDE OIL BOILER FUEL
NUT

SLUDE
CONTINUOS
NOZZLE SEPARATOR SETTLING TANK RIPPLE MILL
OIL CRACKED MIXTURE

FAT PIT OIL PURIFIER KERNEL & SHELL SHELL

PURIFED OIL SEPARATOR BOILER FUEL
OR
EFFLUENT TREATMENT VACUM DRIER KERNEL
TO BUNKER
CRUDE PALM OIL
( CPO )
KERNEL SILO DRIER
CPO KERNEL
STORAGE
TANK KERNEL STORAGE

FRACTIONATING AND KERNEL TO

REFINING PLANT 07/10/24 CRUSHING PLANT 5
 MA T E R I A L B A L A N C E
PABRIK KELAPA SAWIT

TANDAN BUAH SEGAR

100 %

EVAPORASI TANDAN MASAK

12 % 88 %

TANDAN KOSONG BERONDOLAN

22 % 66 %

DEPERICARPING CRUDE OIL

24 % 42 %

FIBRE NUT OIL

10 % 14 % 24 %
CANGKANG
4% SLUDGE
15 %
LTDS I
2,5 % SOLID
LTDS II 3%
2%
KERNEL
5%
CLAYBATH
0.5 %

07/10/24 6
GENERAL FLOW SHEET PABRIK KELAPA SAWIT (P.K.S)
DIAGRAM JALUR PENGOLAHAN KELAPA SAWIT

07/10/24 8
 RECEIVING & STERILISATION

Jembatan Timbang

Plat Form Loading Ramp

Flat Loading Ramp

3
2

1 TO TIPPLER

Fruit Cage
4

Rail Track
6

6
5 7 8
7
Sterilizer Rail Track
Transfer Carriage
Mobile Mobile
Cantilever Cantilever

07/10/24 9
 THRESHING & PRESSING

Fruit Recycling
THRESE Top Cross
R 19 Fruit Conv. Fruit Distribution Conv.
20 Screw Pres
21
0 00 18 22 22 22 22 To depericarper(5)
Fruit Elevator 23 23 23 23
TIPPLER 24
26
25
12 16 27
17 Vibro Separator 29
Fruit Conv 28 Crude Oil Gutter
Automatic feeder
Under Threser Sand Trap Trank
Fruit Bottom Cross
Horizontal Empty Conveyor
Bunch Conveyor
To no.71(8) Top Hooper
14 Empty Bunch
13 Conveyor

Inclined Empty Bunch

13 Conveyor

15

07/10/24 10
 DEPERICARPING & NUT GRADING

To fibre cycyclone no 96(12)

35 Nut Cyclone

34
Air Lock
Pneumatic Nut
36
Transport Fan 38 Nut Grading Drum
37
Rotary Basculator

39 39 Nut Buffer Silo

30 Depericarper

40

32
29
33
To Timba2 Inti Cangkang(6)
41
Magnetic Trap
Pneumatic Nut
Transport Column

Magnetic
Ripple Mill 31
Vibratory Feeder
Nut Polishing
Drum

07/10/24 11
CRACKED MIXTURE & SEPARATION
To dry shell cyclone no.93(12)

LTDS i 50 Fan

Cyclone Stage II 51

Cyclone Stage 2

42

Ripple Mill
46 LTDS ii
Separating 52 Air Lock Stage II
Column

53 Claybath Separator Vibrating Screen

44 55
Timba2 inti 48 Centrifugal Pump
54
Cangkang(5) To Shell Elevator(7)
Separating Column 2

56 Kernel Conveyor No.1

07/10/24 12
 KERNEL DRYING & STORAGE

58 Shell Bottom Conveyor

To Shell Conveyor no.91(12)
60
Centrifugal Fan
57

Shell Elevator 69 Bried Kernel

Cyclone

61 Kernel Silo Kernel Bulk Silo

Kernel Basculator 70

Ducting Kernel
59 64
To Cyclone
Vibratory Feeder 68
Kernel Elevator
62 63
65 Kernel Hopper
Kernel Conveyor

Dry Kernel to
67 66
Cyclone

Air Lock

07/10/24 13
 CLARIFICATION STATION

Sludge Buffer Tank

76

From Crude Oil Pump.

28(4)

Clarifier Tank
71

Pure Oil Tank

73
Sludge Tank
72

Precleaners 75
To oil
Purifier(9)

Sludge Separator Sludge Separator

78 Reclaimed Oil 77 77
Tank

79
Reclaimed Oil Pump
To Drain(9)

07/10/24 14
 OIL PURIFUCATION & DRYING

90

Press Station Hot Water Tank

Form Cold Water

87
Clarification ST
Hot Water Tank1

83
81 Vacuum Pump
Pure Oil Feed
Tank
Vacum Drier
85
82 Oil Storage Tank
Oil Storage Pump
86

80 80 84 Dried Oil
Pump
Oil Purifier(8) 89

To Drain(8)

07/10/24 15
 RAW WATER SUPPLY & TREATMENT

Soda Alum 114

117
104 105

110
Cation Exchager
Raw Water Air Compresor
113 Anion Exchager
102 107
103 108
116
Raw Water Pump Clarifier Water Tank Clarifier Water Pump Boster Pump 115
Degasifier

07/10/24 16
 BOILER FEED WATER & STEAM GENERATOR

Dearator Feed Tank

Boiler Feed Water

Tank 120 Chimney 127

125

101
Vacuum Spray Dearator Boiler
121

118 126

122 123 124 Boiler Feed

119 Electric Pumps Induced Drought Fan
Vacuum Spray Deara1tor Boiler Feed
Dearator Pumps
Pumps Steam Pumps
To Drain

07/10/24 17
 FUEL STORAGE & FUEL FEEDING

Dari 46(6)
Dari 58(7)

Dari 30(5)
Separating Fan.1

92

Shell & Fibre Conv.

99
93

Dry Shell Cyclone 127

Stage I
96 125
Air Lock
94 Fibre Cyclone
91
Shell Conveyor

98 100
Shell Hopper 101

97
Air Lock

Shell & Fibre

Distribution Conveyor
99 126

07/10/24 18
 KEGUNAAN MINYAK KELAPA SAWIT
 Minyak goreng,
 Lemak pangan,
 Margarin,
 Vamaspati,
 Lemak khusus (cacao butter substitute),
 Kue,
 Eskrim dan permen.
 Sabun,
 Pelunak (plasticiter) dan surfaktan,
 Pelapis (surface coating),
 Kosmetika,
 Ramuan kompon karet dan pelumas,
 Bahan Deterjen dan lain-lain.

07/10/24 19
THANK YOU

07/10/24 20