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PURCHASING & SUPPLY CHAIN MANAGEMENT, 4e

Supply Chain Information


Systems and Electronic
Commerce
Chapter 15

CENGAGE LEARNING
Monczka – Handfield – Giunipero – Patterson
Chapter Overview

 Evolution of e-SCM systems


 An overview of the e-supply chain
 Drivers of new supply chain systems
and applications
 Enterprise resource planning systems
 Purchasing databases and data
warehouses

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Chapter Overview

 Technology for electronic


communication between buyers and
sellers
 E-sourcing suites
 E-sourcing basics
 Supplier relationship management
 E-sourcing and supply: fully integrated
systems
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The Electronic Revolution in SCM

 Continued growth in web-based supply


chain tools and solutions
 Greater sophistication in e-SCM system
expenditures
 Fewer software providers
 Increasing capabilities
 Shorter project implementation life cycles
 Improved pricing and terms
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Evolving e-SCM Tools

 Point-of-sale systems
 RFID
 Product life cycle software
 Bid optimization
 Computerized negotiation models
 E-mobile environment (laptops, PDAs,
and smart cell phones)

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Supply Chain Information Flows
 Record and retrieve critical data
 Execute and control physical and
monetary flows
 Automate routine decisions
 Support planning activities
 Support higher-level tactical and
strategic decision making
 Move and share information cross
firms and between users
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Decision Making

Internal
CRM SRM
SCM
Strategic Decision Making

Supply Chain Planning

Tactical Decision Making

Routine Decision Making

Transaction Processing

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Transaction Processing

 Information flows record and retrieve


critical data
 Execute and control physical and
monetary flows
 Little or no human intervention
 Bar code system to track location

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Routine Decision Making

 Oftentimes automated
 Exceptions dealt with manually
 Automated inventory management
systems
 Order quantities
 Reorder points

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Supply Chain Planning

 Decide on technologies for next


generation of products or services
 Identify supply base requirements
 Forecasted demand
 Production decisions
 Projected cash flows

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Strategic Decision Making

 Search for data patterns or


relationships
 Customer segment analysis
 Product life cycle forecasting
 “What if” analyses
 Need for flexibility for data
manipulation and presentation
 Decision support systems (DSS)
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SCM Systems Map
Strategic Decision
Network
Decision Support
Design
Making Systems (DSS)
Supply Supplier Customer
Chain Relationship Relationship
Planning Management Management Warehouse
(SRM) (CRM) and
Tactical Applications Applications Transportation
Decision Planning
Making Enterprise
Resource
Planning
Routine Warehouse
(ERP)
Decision Management
Applications
Making and
Transaction Transportation
Processing Execution
Suppliers Internal Customers Logistics
Supply Chain 12
Enterprise Resource Planning

 Large, dedicated business transaction


processing and reporting systems
 Integrates all classic business
functions together
 Uses common database
 Best for routine decision making and
transaction processing

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ERP System Overview

Finance Accounting Finance Sales Operations Purchasing

Central
Database

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SRM/CRM Applications
SRM Applications CRM Applications
 Design collaboration  Market analysis
 Sourcing decisions  Sell process
 Negotiations  Order management
 Buy process  Call and service
 Supply collaboration center management

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Network Design Applications

 Where should we locate warehouses?


 How large should our transportation
fleet be?
 Based on simulation and optimization
modeling

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Transportation - Warehouse Planning

 Used to allocate fixed logistics capacity


 How many units should we ship from
each warehouse to each demand
point?
 Optimization modeling based on
warehouse capacities, customer demand
levels, and shipping costs

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Execution Systems

 Kick off and control movement of


materials between supply chain
partners
 Where to store
 Where to go pick items up
 How many to pick
 Bar code systems
 Global positioning systems
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Drivers of New SCM Systems

 Internal and external strategic


integration
 Globalization and communication
 Data information management
 New business processes
 Replacement of legacy systems
 Strategic cost management

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Strategic Integration

 Internal
 Use of common information between
various sites and functional areas
 Enterprise resource planning systems
 External
 Need to link suppliers, distributors, and
customers
 Forecast demand
 Balance supply and demand
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Globalization and Communication

 Differing cultures and geographies


 Need to:
 Manage global customers and suppliers
 Calculate total global logistics costs
 Increase leverage and component
standardization
 Improve communication of global
strategies

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Data Information Management

 New IS technologies (servers, wireless


applications, and telecommunication)
 Need to effectively filter, analyze, and
mine huge amounts of data to support
managerial decision making
 Data warehouse systems
 Decision support systems

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New Business Processes

 Constantly evolving and changing


technologies
 Reduce redundancies, delays, and
waste
 Need to create a rapid response
capability to adapt to changing
customer needs and controlling costs

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Replacement of Legacy Systems

 Need to replace existing piecemeal


chains of unlinked data systems
 Eliminate hardware and software
incompatibilities and allow real time,
fluid communication
 Computer networking
 Telecommunications
 Web-based applications
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Strategic Cost Management

 High volume of transactions to deal


with
 Need to automate data capture in a
single enterprise-wide data warehouse
accessible to all users
 Timely and accurate information
replaces inventory investments

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ERP Systems

 Integrated transaction processing and


reporting system
 Tracks organizational resources,
including people, processes, and
technology
 Creates a process logic for functional
interaction

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An ERP System Example

Financial and Resource Controlling

Logistics Controlling – Warehouse, Transportation

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Basic Business Processes
Selling a product
Customer order management process
or service

Production planning and execution


Making a product
process

Buying a product Procurement process

Costing, paying Financial / management accounting


the bills, collecting and reporting process

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ERP and Basic Business Processes

 Adopting a single customer, product,


and supplier database
 One master record with multiple views
 Common database
 Information is captured only once in
real time
 Highly visible transactions
 Linked with the work flow
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Implementing ERP Systems
 Create a process map for every major
process
 May need to reengineer processes prior
to ERP to remove non-value-adding
steps
 Could result in major organizational
and culture change
 Need for well-defined processes before
implementing
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Implementation Steps

1. Define the current process as is


2. Define what the best-in-class business
process should be
3. Develop the system
4. Work through all final bugs and then
flip the switch

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ERP Implementation Cycle

Source: Premier International, Chicago

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Purchasing Databases

 An integrated collection of computer


files capable of storing operational data
essential for managing a department
 Minimal overlapping of information
between files
 Allows different systems to use data
contained in the database
 Efficient cross-referencing of data

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Purchasing Data Warehouses
 Type of decision support tool for
collecting data from different resources
and making it available to end users in
a consolidated, consistent manner
 Combines data all in one place
 Maintained separately from the
production system database
 Organized around informational
subjects rather than by process
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Purchasing Data Warehouses
 Data is fed from multiple production
databases
 Time-dependent, historical data
 Oftentimes aggregated

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Purchasing Database Examples

 Part files
 Supplier name and address files
 Historical usage files
 Open-order and past-due files
 Bill-of-material files
 Engineering requirements files
 Forecasted demand files
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Communication Technology

 Electronic data interchange (EDI)


 Standard form (EDI standards)
 Translation capability (EDI software)
 Mail service (EDI network)
 EDI and the Internet

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An Ideal EDI Transaction

1. Buyer’s computer monitors real-time


inventory status
2. If replenishment needed, application
program notifies translation software
3. EDI P.O. is created and released
against pre-negotiated blanket order
4. Supplier’s computer receives order
and translates into local format
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An Ideal EDI Transaction
5. Functional acknowledgement is
automatically generated and sent to
buyer
6. EDI P.O. creates additional electronic
transactions
 Buyer’s accounts payable application
 Buyer’s receiving file
 Supplier’s warehouse or factory file
 Supplier’s invoice file
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An Ideal EDI Transaction

7. When order is filled at supplier,


advance shipping notice is created
and transmitted to buyer
8. Upon receipt of goods, actual shipping
notice is entered into receipt file

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An Ideal EDI Transaction

9. Receipt notice is transmitted to


buyer’s accounts payable application
and to supplier’s invoicing system
10. Invoice received by buyer is
translated into buyer’s format and
invoice, receiving notice, and P.O. are
reconciled in a three-way match

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An Ideal EDI Transaction

11. Payment authorization is generated


and transmitted to accounts payable,
and payment is sent to supplier
electronically
12. Electronic remittance notice is sent to
supplier, and buyer is credited for
payment

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EDI and the Internet

 Traditional EDI:
 Often requires a major investment due to
application-specific technology
 Also requires payment of fees to VAN
providers
 Different EDI standards
 Different customers have different EDI
systems
 Not considered interactive
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Virtual Private Network

 Similar to a VAN but at much lower cost


 Hosted on a third party’s website and
server
 Involves tunneling protocols for security
 May require a T1 line for large volumes
of data
 Typically requires a common ERP
platform at each end
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Internet-Based EDI

Internet
Virtual Private Network

Router at HQ
Local ISP

Remote Client Corporate HQ – Local LAN


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E-Sourcing Basics

 Sell-side systems
 Contain products or services from one or
more suppliers
 Buy-side systems
 Controlled by buyers and tied into their
intranets and extranets
 Third-party marketplaces
 Facilitate electronic purchasing process
without buying or selling
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Sell-Side Systems

 Typically free registration to users


 Supplier guarantees site security
 No investment by buyer
 Ease of access to many suppliers
 Inability to track expenditures or to
control expenditures
 Offer varying degrees of security

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Buy-Side Systems

 May be either self-designed or provided


by e-sourcing suite suppliers
 Allow supply manager to manage the
sourcing cycle, track spend, and exert
control of contract management
 Requires initial investment and periodic
updates

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Third-Party Marketplaces

 Independent firms who neither buy nor


sell goods and services
 Vertical portals
 Narrow range of commodities
 Horizontal portals
 Broader range goods or services

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SRM Systems

 Focused on decision support around a


broad group of transactions
 Using both data and structured
mathematical modeling
 Interactive system to assist in:
 Supplier selection
 Contract management
 Contract compliance
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Characteristics of SRM Systems

 Spend analysis  Contract


 Sourcing management and
 RFQ processing compliance
 Reverse auctions  Supplier
 Bid optimization performance
 Negotiation and total measurement and
cost support control
 P.O. issuance  Total cost reporting
 Receiving and  Price forecasting
inspection
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Spend Analysis

 Determination of the dollar amount and


volume of expenditures
 What goods and services purchased
 Which suppliers purchased from
 Where internal demand originates
 Spending reduction

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Spending Reduction

 Consolidation of similar purchases


 Reduction in the number of suppliers
 Reduction of maverick spend
 Reduction of spend by other departments
 Increased use of more efficient
contracting methods
 Development of methods to reduce risk
and increase supply assurance
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Spend Analysis Data

 Minimum of one year of spend data


 Develop similar categories of spend
 Assign spend to the categories
 Develop appropriate spend strategies

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Request for Quotation

 A request to submit a proposal based


on a set of specifications provided by a
buyer
 Also known as the eRFx module
 Request for information (RFI)
 Request for proposal (RFP)
 Request for quotation (RFQ)

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Reverse Auctions

 Electronics processes where multiple


sellers vie for the business of a single
buyer
 Results in price reductions
 Regular reverse auctions vs. rank
reverse auctions
 Can often alienate suppliers by focus
on price only
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Steps in a Reverse Auction
 Buyer decides which commodities are
to be considered for a reverse auction
 Suppliers are initially evaluated and
invited to participate
 Buyer writes RFQ and sends to all
qualified suppliers
 Bidding process is conducted
 Buyer analyzes results and rewards
business to chosen supplier
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How to Conduct a Reverse Auction

 Self-service
 Full-service third party provider
 Selection of commodity
 Supplier qualification
 Provide training
 Conducts auction

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Reverse Auctions

 Buyer-initiated bidding event


 Utilizes electronic software that allows
price or rank visibility to sellers
 Secure, online environment within a
specified timeframe
 Goal is rational market price for the
chosen commodity
 Reduces bidding time
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Concerns of Reverse Auctions

 Price reductions without regard to


existing or future relationship
 May breed mistrust or lack of
cooperation
 Realized price reductions may
decrease over time
 Tactical, not strategic in nature

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Phases of A Reverse Auction

 Before the reverse auction


 Determine strategic importance of
relationship
 Importance of price vs. other variables
 Offer phase
 Explaining the rules
 Execution phase
 Select appropriate form of contract
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Considerations in Reverse Auctions

 Price – most controversial


 Strategic importance of relationship
 Tradeoff between price and opportunity
cost of not choosing suppliers who can
contribute in non-price areas
 Market-based (bid-and-buy) approach
vs. need for relationship and
cooperation
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E-Bid Optimization

 Permits suppliers to configure bids in


any number of alternative ways
 Flexible bidding or expressive bidding
 Increases buyer’s ability to analyze and
review bids optimally
 Uses mathematical algorithms in
evaluating different supply and cost
scenarios
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Estimating Total Costs

 Shipping
 Freight
 Duties
 Imports and tariffs
 Inventory costs
 Quality costs

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Contract Management / Compliance

 Oversight of the back end of the


sourcing process
 Ensure that suppliers and users are in
compliance with contract terms
 Other considerations

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Other Considerations

 Price compliance
 Changes in terms
 Volume discount thresholds
 Payment schedules
 Due dates
 Contingencies for nonperformance

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Performance Measurement

 Visibility to open-item status


 Measures and analyzes supplier
performance
 Use of electronic scorecards
 Automatic inquiry of item status
 Monitoring of order due dates
 Analysis of supplier performance

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Performance Measurement

 Capability to monitor planned receipts


against due dates
 Provide immediate visibility to past-due
items
 Flag those items likely to become past
due
 Generate summary reports and
compare to predetermined criteria
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Benefits of Measurement

 Input into supplier selection


considering total cost, not just price
 Isolating supplier process
inefficiencies
 Improving total cycle times
 Providing suppliers with reliable
feedback on historical performance

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Total Cost Reporting

 Generate timely management reports


 Provide visibility to entire materials
process
 Use of data warehouses
 Frequency of reporting
 Real-time updating
 Data buckets
 Batch updating
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Price Forecasting

 Length of item’s product life cycle


 Current life cycle phase
 Item’s price history

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Integrated E-Sourcing and Supply

 ERP systems
 Sourcing strategy module
 Supply chain planning module
 Distribution planning module
 Demand planning module
 Supplier collaboration module

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Information Visibility

 Sharing critical data required to


manage the flow of products, services,
and information in real time between
suppliers and customers
 Share forecasts
 Manage inventories
 Schedule labor
 Optimize deliveries

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Benefits of Information Visibility

 Suppliers are aware of buyer’s needs in


a timely manner
 Buyer is assured that shipments are
received on time, every tome
 Allows problems to become more
visible earlier
 Improved processes

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Benefits of Information Visibility

 Breaks down organization barriers


 Builds in supply chain visibility
 Manages by metrics
 Reduces decision cycle time
 Encourages decision making
collaboration
 Reduces opportunity and problem
resolution latency
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