TEAM 2

Focus Equipment Improvement

Machine: Skiving Machine

Project start: : August 02nd, 2011

Timeline : September 12th, 2011 Update: September 10th, 2011
CONTENTS
 Team Member
 FEI Scan Score Sheet
 Abnormality Summary Sheet
 RACI
 Gantt Chart
 Update
 Activities Pictures
 One Point Lesson
 Machine Improvement
 Provisional Standard
 Team Picture
Team Member
Core Member: Support Team:

Anwar
Engineering
Elpina Firman
QC Chemical

Eni Taufik
Production IE&CI

Fidianto
Lamination Usep
IE&CI
FEI Score Scan Check Sheet
Machine Picture 1st Cleaning Activities

Before After

Factory Name : PYI - BOCV

Machine Name : Skiving Machine
Machine Vendor : Orisol LTd
Machine Function : Material Skiving
Area : Preparation Line
Fix Number : 003212469BOCV
Abnormality Summary Sheet
Abno rmality S ummary S heet
Ins pected by: Team 3 Date: Augus t-02-2011

No Abno rma lity Actio n Who Whe n OK?

1 Handle drive for knife is nothing S et Handle drive on machine Fidianto Augus t-14-
2011

2 Bolt for s witch ON/OFF s o long Change bolt with s mall bolt Eni Augus t-14-
2011

3 P edal is corrotion Cleanning the corrotion Taufik Augus t-15-

2011

4 Guard for pulley is nothing S et Guard for machine Firman Augus t-15-
2011

5 Machine les s lubrication Lubricating machine Us ep Augus t-15-

2015
RACI Chart
RACI Chart
TEAM : Skiving M/c Team PROJECT NAME : Focus Equipment Improvement Skiving Machine

Member
No Facts Idea Activity Dead Line
Anwar Elpina Eni Fidianto Firman M. Taufik

Cleanning dust, corrotion, oil on

R A A A A A
machine

Cleanning the mahine Painting machine C A I I I I

1 Machine is dirty and completing part of Set Guard for Skiving Machine 8/3/2011 R C I I I I
machine Set Drive belt R I I I I C
Set SOP Board R A I I I I

Prepare Handle drive and tools R I I I I C

Set handle drive on
2 Handle drive for knife is nothing Set handle drive to machine 8/14/2011 R I I C I I
machine

Prepare Bolt and tools R I C I I I

Change bolt with small
3 Bolt for swith ON/OFF so long Set bolt to machine 8/14/2011 R I C I I I
bolt

Prepare Cleanning Tools C I I I I R

4 Pedal is corrosion Cleanning the corrotion Cleanning the corrotion on pedal 8/15/2011 C I I I I R

Prepare Guard pulley motor and tools R I I I C I

Set guard for pulley
5 Guard for pulley motor is nothing Set Guard to machine 8/15/2011 R I I I C I
motor on machine

Prepare Grease and tools R I I I I I

6 Machine less lubrication Lubricating machine Greasing the machine 8/15/2011 R I I I I I

Prepare Guard for knife and tools R I I I I I

Set guard for knife on
7 Guard for knife is nothing Set guard for knife on machine 8/16/2011 R I I I I I
machine
Gantt Chart

Gantt Chart
Activities Update

Purpose : Cleaning the machine 1st

Attendance : All Team member
Date : August 03rd 2011
Description : Check and cleaning each
part machine

Purpose : Meeting TPM Project

Attendance : All Team member
Date : August 23rd 2011
Description : Evaluation TPM Project
progress

Purpose : Meeting TPM Project

Attendance : All Team member
Date : August 23rd 2011
Description : Evaluation TPM Project
progress
Activities Update

Purpose : Cleaning the machine 2nd

Attendance : All Team member
Date : September 06th 2011
Description : Cleaning and painting machine table

Purpose : Lubrication for machine

Attendance : All Team member
Date : September 06th 2011
Description : - mark the hole for lubrication with
specified color
- Do Lubrication for machine

Purpose : Set handle drive

Attendance : All Team member
Date : September 06th 2011
Description : Set Missing handle drive with new one
Activities Update

Purpose : Set Guards for Pulley Motor

Attendance : All Team member
Date : September 06th 2011
Description : Set Missing Guard For Pulley Motor

Purpose : Change Widthness Ruler

Attendance : All Team member
Date : September 06th 2011
Description : old widthness ruler is corrosion and break
OPL - Skiving M/c
 Improvement Bulletin

Area : Preparation Line Machine Function : Material Skiving

Machine Name : Skiving M/C Team : Team Skiving
Improvement : Dust Guards Date : 24 August 2011

Picture Description

Condition Before Improvement Condition After Improvement

Dust and Excess Material Make Dirty and Messy oin Planned to Attach one Tools to Keep Dust and Excess
Working Area Material, so The Dust and Excess Keep in One place and
Keep Working Area Clean
Machine Improvement
Before (August, 02nd, 2011) After (September, 06th, 2011)

Pulley machine uncovered/Unguarded may damage the material that Put beside it,and prevent material convolute by pulley machine

Action : Person in Charge :

Covered by Custom Tools made by EVA to prevent damege and safety issue Anwar, Elpina, Firman
mentioned before

Deadline :
September 7th, 2011
Machine Improvement
Before (August, 02nd, 2011) After (August, 03th, 2011)

Left side of machine Uncovered, May Damage the operator and Cause Shine and Safety Issue

Action : Person in Charge :

Covered By Cover that will minimize the safety and Safety issue for worker Anwar, Fiidianto ,Elpina, Usep

Deadline :
August 3th, 2011
Machine Improvement
Before (August, 02nd, 2011) After (August, 20th, 2011)

Handle drive for sharpened the knife is missing, hard for operate the machine

Action : Person in Charge :

Set new handle to replace the missing one, so the machine is easy to Anwar, Eni, Fidianto
operate and may be used for sharpened the dull knife
Deadline :
August 25th, 2011
Machine Improvement
Before (August, 02nd, 2011) After (September, 6th, 2011)

No Guard is covered the pulley motor, may harm operator or engineering when operate the machine

Action : Person in Charge :

Cover the motor pulley with new guard, reduce the safety issue Anwar, Firman, Taufik, Usep

Deadline :
September 7th, 2011
Machine Improvement
Before (August, 02nd, 2011) After (September, 6th, 2011)

No Specific Tool to covered skiving knife.., may harm or injured operator when operating machine

Action : Person in Charge :

Set safety guard to cover skiving knife , eliminate safety issue for operator Anwar, Taufik, Usep

Deadline :
September 7th, 2011
Provisional
Standard
Team Picture