Quality status

1. Customer Claim in 2023

RCCA KPI Status (A350 Cargo Door - Customer Claim)
 Sharklets (A320SL & A330SL): 0 Claim 10 120%
 Saab (Trailing Edge & Endrib): 0 Claim 9 100% 100% 100% 100% 100% 100% 100%
100%
 A350CD: 5 Claims .Total 8 parts include: 8
7 80% 80%
6
1- GAP issue (7 EAs) 5 60%

4
• From Feb- Nov. 2023, NVI received 5 claims due to 3
40%

existing gap between NVI’s part INNER SKIN and 2 20%

KAL’s assembly tool. 1

1
2
0 0
1 1
0%
0
• The parts were set on the NC machining with improper Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

position and were measured under the unsuitable Monthly rate Cumulative rate %KPI Target

inspection method
• NVI changed its methods accordingly and submitted to
Customer and approval has been received.

Copyright © 2022 NIKKISO CO., LTD .All rights reserved.

 Quality status
1. Customer Claim in 2023
2. Surface deviation (1 EA)
• In Mar 2023, NVI received a claim about the abnormal surface on A50 CD Frame did not meet KAL’s
engineering requirement.
• This part was reworked with unsuitable method and current Inspection procedure did not specify clearly the
inspection requirement.
• NVI revised the Rework procedure and Inspection procedure accordingly.

Copyright © 2022 NIKKISO CO., LTD .All rights reserved.

Quality status
2. Internal nonconformity

A350 Cargo Doors - Internal Nonconformity 2023Y

1600 7.0%

1404
1400 6.1% 1340 1340 6.0%
5.9%
1230 1216
1200 5.2%
5.0% 5.0%
1033 1058 1062
996 986
1000 4.2%
4.0% 4.0%
809
800 3.4%
3.3%
646 3.0%
600 2.5% 2.6%
2.5% 2.4%
2.2% 2.1%
2.0%
1.9% 2.0%
400 1.8% 1.8%
1.7% 1.7%
1.4% 1.2%
200 0.9%
1.0%

29 33 50 52 29 42 24 52 33 37 32 32 26
4 11 19 14 19 13 9 16 18 11 20
0 0.0%
23/1 23/2 23/3 23/4 23/5 23/6 23/7 23/8 23/9 23/10 23/11 23/12

Nonconformity Part Quantity (ea)-Procduction Production Quantity (ea) Rework Quantity (ea)
Nonconformity Rate (%) Rework Percent (%)

A350CD
- Nonconformity part quantity (Production): 311 parts
- Cumulative Defect Rate: 2.37%
- Main defect: UT Fail ( 34/96 parts)
AC chart out of requirement (49/96 parts)
Quality status
2. Internal nonconformity

Sharklets - Internal Nonconformity 2023Y

400 25.00%
22.18% 366 364
22.49%
338 340
350
324 322 323
298 20.00%
300 293 294
266
250
250 15.85%
15.00%
12.96% 13.53%
200 12.11%
11.28%
10.53% 10.00%
150 9.73%
8.79% 8.84%
7.60%
100
5.46% 76 5.00%
65 5.03% 5.19%
58
50 3.60% 42 3.57%
39
3.42% 46
30 29 32 2.94% 34
3.10%
26
2.72%
16 17 19 19 2.01%
13 11 10 10
3 1.13% 9 6 4 1.23% 8
0 0.00%
23/1 23/2 23/3 23/4 23/5 23/6 23/7 23/8 23/9 23/10 23/11 23/12

Nonconformity Part Quantity (ea)-Production Production Quantity (ea) Rework Quantity (ea)
Nonconformity Rate (%) Rework Percent (%) Linear (Rework Percent (%))

Sharklets (A320SL & A330SL)

- Nonconformity part quantity: 126 parts
- Cumulative Defect Rate: 3.34 %
- Main defect: UT Fail (20/29 parts)
Quality status
2. Internal nonconformity
SAAB - Internal Nonconformity 2023Y
200 16.00%
188 184
182 181
180 13.94%
168 14.00%
162 165
160
142 12.00%
140 11.11%
9.88% 10.00%
120

100 92 92 8.00%

80 74
6.00%
60
4.00%
40
2.82%
23 23
20 18 16 1.06% 14 1.09% 2.00%
1.41%
2 4 2 2 2
0 0.00%
23/1 23/2 23/3 23/4 23/5 23/6 23/7 23/8 23/9 23/10 23/11 23/12

Nonconformity Part Quantity (ea) Production Quantity (ea) Rework Quantity (ea)
Nonconformity Rate (%) Rework Percent (%)

SAAB (Trailing Edge & Endrib)

- Nonconformity part quantity: 47 parts
- Cumulative Defect Rate: 2.86 %
- Main defect: AC chart out of requirement (2/3 Products)
RCCA status
RCCA Status (A350 Cargo Door - Internal Nonconformity)
4
Status
A350 Cargo Doors
Program
RCCA not Submit 3 3

RCCA Submit 0 1

2
RCCA in processing 2
3 1 1 3 1
RCCA under verification 7
1 2
RCCA closed 8
1 1 1 1 1 1 1 1
Total CAR issued 20
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

RCCA Not Submit RCCA Submit CA in-processing

CA under verification CA closed
RCCA status
Status RCCA Status (A320SL & A330SL - Internal Nonconformity)
4
Program A320 Sharklet A330 Sharklet
RCCA not Submit 4 1
3
RCCA Submit 0 0

RCCA in processing 1 0 2

1 1 3
RCCA under 1 5
verification 1 2

RCCA closed 2 0 1 1 1 1 1 1 1

0
Total CAR issued 8 6 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

RCCA Not Submit RCCA Submitted CA in-processing CA under verification

CA closed
RCCA status
Status
RCCA Status (A320ER & A330TE - Internal Nonconformity)
Program A330 Trailing A320 End Rib
Edge 2

RCCA not Submit 0 0

RCCA Submit 0 0

1
RCCA in processing 0 0

RCCA under 0 1
1 1 1
verification

RCCA closed 1 1
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total CAR issued 1 2
RCCA Not Submit RCCA Submitted CA in-processing
CA under verification CA closed