MOTOR

MOTORSTATUS
STATUS
‘Smart Sensor’ Condition Monitoring

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MOTORSTATUS
STATUS
Company Profile
STATUS Technologies was formed in 1996 by CSI
specifically to develop, produce, sell, and support the
totally new STATUS Monitoring Concept.

Specific Business:
MotorSTATUS - AC Induction Motors
STATUSReport
Smart Sensor and System Development

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MOTOR
MOTORSTATUS
STATUS
The MotorSTATUS System:

Monitoring Data Collection Software

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Benefits
Extend Motor Life Through the Detection of:
+ abnormal performance and operation
+ fault parameter trending

Condition Monitoring ‘Burglar Alarm’ Identifying:

Areas requiring follow-up analysis
Root cause of key problem areas

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INFRARED FLASHING
COMMUNICATION PORT ALARM LED

Features (2) ‘D’ SIZE

ALKALINE
BATTERIES
‘Smart Sensor’ Array
Rugged Molded Enclosure
LED Alarm Indicator AMBIENT
TEMPERATURE
SENSOR
Self-contained VIBRATION
Data Acquisition & Storage SENSOR
OPTIONAL
RTD
RS- 485
POWER

FRAME FLUX
ENVIRONMENTAL COIL
TEMPERATURE
SENSOR
-20C to 80C (alkaline batteries) SENSOR MOUNTS W/
3/8” STUD
-20C to 100C (line powered or lithium batteries)
Resistant to static and electrical discharge (machine must be grounded)
Watertight enclosure
Intrinsically safe rating (future)

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‘Smart Sensor’ Measurements

Operational
starts
load
run time
Temperature
frame
winding RTD
ambient
Electrical
flux

Mechanical
vibration

Historical
lubrication
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maintenance log
 MOTOR
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Mounting Configuration
One MotorSTATUS unit per motor
Mount mid-motor on side near electrical J-box
Temporary mounting in eyebolt hole is acceptable.
A prepared plate attached with an epoxy is MOTORSTATUS
acceptable. TERMINAL BOX ENCLOSURE

Operational measurements are not location

dependent.
Trend parameter and Temperature measurements
may be enhanced or hindered depending on location.

PERMANENT MOUNT

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Operational Measurements
Vibration and flux sensors are used for tabulations of:
Load - Extended overloads shorten life

Starts - 1 hot or 2 from ambient per day

Run Time - Actual vs. Planned or Design

Acceleration Time (Q1-98)- 15 Seconds per 12-hours

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MOTORSTATUS
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Temperature Measurements
Ambient Temperature Stator RTD*
Frame Temperature Motor heating

Motor temperature measurements can be used as primary indicators

of serious motor problems, including:
Overload
Voltage Phase Imbalance
Under/Over Voltage
Harmonic Content
Stator Shorts
Dirty/Blocked Cooling Passages

*MotorSTATUS will accept one (1) external winding RTD connection.

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Electrical Measurements
Internal flux coil measures the motor’s electromagnetic
field with characteristics comparable to the electric
current signature.
High resolution FFT spectrum analysis of the flux field
can assess the following conditions:

Voltage Phase Imbalance

Stator Turn-to-Turn Shorts
Rotor Bar Condition

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Flux Analysis
LF

S S
S
S V
dB R
Flux
AU

Rotor Bar (R) Stator (S) Voltage Imbalance (V)

R=LF-(NP*SF) S=LF+- (RPS) V=LF+[(NP/2)*RPS]

FFT: 1-185 Hz at 2000 lines - Trend Parameters and Spectrum

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Mechanical Measurements:
Radial vibration is collected through an internal piezo button.
FFT spectrum analysis of the mechanical vibration will assess the
following mechanical conditions:
Balance Alignment
Looseness Eccentricity
Bearings Belts
Rubs Oil instability
Resonance Damage Severity & General System Problems

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Vibration Analysis

FFT:
9-Parameters: 0 - 2500 Hz @ 3200
Lines
Spectrum: 0 - 2500 Hz @ 400 Lines
0 - 300 Hz @ 400 Lines

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Historical Measurements
Motor history is automatically stored for:
Startup (time and date for the last 64 starts is recorded)

…and may be logged through communications devices for:

Lubrication (Q1-’98)

Maintenance (Q1-’98)

Alignment (Q1-’98)

Balance (Q1-’98)

Overhaul & Rewind (Q1-’98)

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Data Acquisition and Storage
Data is stored as maximum and average values for daily and monthly intervals
using ‘Recommended’ acquisition settings.
Six Minute interval Load Frame Temperature
RPM Winding Temperature
Ambient Temperature

One-Hour interval 9 - Vibration Bands from Spectrum

Overall Vibration

Four-Hour interval 3 - Flux Bands from Spectrum

Monthly interval As Required

Vibration Spectrum Event Log
Flux Spectrum Time/Lubrication
Alignment / Balance
Bearing Change
Overhaul 15
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Simple Cumulative Data Collection
Monitors and stores these key parameters:
Run Time August 29, 1996
Starts: 2
Starts Run Time: 22.667 hrs
Accel Time: 5 sec
Acceleration time
Daily interval
(up to 180 days)

August 1996
Starts: 10
Run Time: 680 hrs
Accel Time: 30 sec

Monthly interval
(up to 60 months)

January I, 1997
Starts: 40
Run Time: 8500 hrs
Accel Time: 160 sec

Lifetime
(from installation or overhaul)
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Level Cumulative Data Collection
Monitors and stores these key parameters:
Load
Overall Vibration
Frame Temperature
Ambient Temperature
Daily interval
Motor Heating (up to 180 days)

Monthly interval
(up to 60 months)

Lifetime
(from installation or overhaul)
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Operator Alarms
MotorSTATUS signals operator alarms with a flashing LED indicating:

Overload
Overall Vibration
High Frame Temperature
High Winding Temperature
(optional input)
STATUS Unit Fault

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Communications with Monitoring Unit

21XX data collector with a

serial infrared adaptor

Palmtop PDA running

Windows CE

Direct RS485 hardware

connection COMMUNICATION
Infrared (IR)
RS485
MachineView (Q1-98)

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STATUSReport Software
Information management and reporting software for ‘smart sensor’ condition
monitoring

Provides:
• Data Management
• Alarm / Report Summaries
• Trend / Spectrum Analysis

Stand-alone System
CSI MasterTrend software
Windows 95 or NT PC’s

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Benefits Summary
Extend Motor Life

 Continuous Monitoring ‘Burglar Alarm’

 Detect Unknown Faults

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