SOP & Control Plan

Contents
1. SOP purpose and application
2. Control plan purpose and application
Answer 2=8
Standard Operating Procedure
Standard Operating Procedure

Purpose
1. Perform activities correctly
2. Uniformity in activities irrespective of employee change.
3. Educate new employees.
4. Enabling the employees to check parameters
Standard Operating Procedure
Control Plan

Purpose
1. Maintain parameters stage wise
2. Uniformity in quality check.
3. Educate new employees on process parameters.
4. Ensure same standard throughout various batches
5. Educate employees what to do when something goes wrong.
6. Maintain cutting tool/measuring instruments as per the customer agreement
7. Enable employees to adhere materials /consumables standards
8. Enabling poka-yoke are in place.
Cus. Part Number 4 2 0 C 18 31 S.Navaneethan (L) M.Karthikeyan, K.P.Gopinath,
Date Of (Rev.) 11-04-2024

Cus. Latest Change Level & Core Team S.Balaji, K.Prakash, N.thurkaivel, S.Mugilarasu, Customer Engineering
02/ 10-04-2023 C.K.Karthikeyan. --
Date Approval/ Date (If Req'd.)
Organization/ Plant Customer Quality Approval/
SRKF Part Number 4 2 0 C 18 31 -- --
Approval / Date Date (if Req'd.)
SRKF Latest Change Level Other Approval/ Date (If Others Approval/ Date (If
01/11-04-2024 -- --
& Date Req'd) Req'd.)
Reaction Plans
RP-01) If Not OK, Identified the lot with NC Tag & Inform Stores for
RP-02) If Not OK, Stop Production. Inform supervisor for suitable action. RP-03) If Not OK, Re-do the Process for Particular job.
suitable action
RP-06) If temperature deviation observed, check the input
RP-04) If Deviation Observed hold the Lot & inform to QA Head. RP-05) Dismantle the packing and re-pack.
voltage.
RP-07) If the life is not achieved or Broken, Change the tool and run
RP-08) If the Transport Problem, discuss with Transport Incharge RP-09) If Not Ok Inform to HOD- NPD
Production
RP-10) If Controlled Cooling Conveyor Not Working Stop production
& inform supervisor, reject the part in the conveyor.
Characteristics Speci Methods
Process Machine,
al
Part/ Process Name/ Device, Sample Size Reaction
char.
Number Operation Tools for S Product Process Class/
Product/ Process Evaluation/ Responsibl
Control Method Plan
Description Mfg. No Specification/ Tolerance Measurement Technique Size Frequency e
HIC
OP#05 Receipt of Material 01 Raw Material - - CF53 Supplier RM Report -- Every Lot
Purchase
Supplier RM Report RP-01
Raw : CF53 Incharge
21, 7, 16, 4, 21, 51, 16, 48 Receiving
Material Orange Color Receiving
02 RM Colour Code - - Visual -- Every Lot
Inspector
Inspection Report RP-01
& with Green Dot [F-QA-06]
Receiving Receiving
Inspection 03 Weight - - As per Purchase Order Weighing Scale 100% Every Lot
Inspector
Weighing Report RP-01
Material- CF53 External Lab Report
Ref. Stage Drawing for External Lab 1 Cut piece Every Heat Receiving
04 (Chemical - -
Material Specification (NABL Accredited) (L= 50 mm) Code Inspector
RP-01
Composition) (NABL Accredited)
Mechanical 1 Cut piece External Lab Report
Ref. Stage Drawing for External Lab Every Heat Receiving
05 Properties - -
Material Specification (NABL Accredited)
(L= 300
Code Inspector
RP-01
(Hot Rolled Bar) mm) (NABL Accredited)
Receiving
Receiving
06 Bar Diameter - - Ø59.5 / 60.5mm Vernier 5 Nos Every Lot
Inspector
Inspection Report RP-01
[F-QA-06]
External Lab Report
Grain Size: 5 - 8 (As per External Lab Receiving
07 Grain size - -
ASTM E112) (NABL Accredited)
1 No Every Batch
Inspector
RP-01
(NABL Accredited)
1 Cut piece Receiving
Receiving
08 Upset Test - - Free from crack Visual (L/D= 1.5 Every Lot
Inspector
Inspection Report RP-01
Times) [F-QA-06]
Free from surface defects Receiving
Receiving
09 Appearance - - like Crack, Damage, Peel- Visual 5 Bars Every Lot
Inspector
Inspection Report RP-01
off. [F-QA-06]
Summary

1. Follow SOP
2. In case of doubt ask concerned person. Do not assume
3. Display SOP neatly near the process.
4. Operate machine as per Control plan. No violations are accepted.
5. In case of any process change required for improvement, raise 4M change and get approval
from customer.
6. Verify with Control Plan every batch or month.
Thanks