MALAIH CRUDE OIL 50.

000 BPSD
REFINERY

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 MALAIH CRUDE OIL 50.000 BPSD REFINERY
PHASE I – PRECONTRACT ACTIVITIES
• MEMORANDUM OF UNDERSTANDING (MOU)​
TECHNICAL DEFINITION OF THE PROJECT​
• DOCUMENTS BASED ON THE PHASE I​
• EXISTING MARKET UNITS THAT CAN PROCESS
50k BPD FEED​
• 3D LASER SCANNING OF EXISTING REFINERY
FACILITIES​
• MALAIH´s PRODUCTS REQUIREMENT AND
SPECIFICATIONS​
• PROGRESSIVE LUMP SUM APPROACH​
• CONTRACT AGREEMENT
PHASE II PROJECT EXECUTION
• SITE SPECIFIC STUDIES​
• FEED & CONSTRUCTION
• REFURBISHING AND MODIFICATIONS OF
EQUIPMENT TO SATISFY NEW OPERATING
CONDITIONS​
• PROCURE MISSING EQUIPMENT
& MATERIALS​
• FABRICATION & CONSTRUCTION ​
• MECHANICAL COMPLETION​
• COMISSIONING​
• STAR -UP​
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 MALAIH CRUDE OIL 50.000 BPSD REFINERY
BLOCK DIAGRAM

PURGE GAS HYDROGEN TO HYDROTREATER (HDS)

HYDROGEN
PURCHASE C4 PLANTS
H1AR/H2AR

C3/C4

SULPHUR
STORAGE PRODUCTS TANKS 250 KBD OFF GAS STORAGE PRODUCTS TANKS (10 DAYS)
PLANT
5 FIVE TANKS SAT
GAS LSR NAPTHA
PLANT REFORMING/ISOMERIZATION GASOLINE
NAPTHA
SC 52 KBD
HSR NAPTHA
DESTIILLATION ATMOSPHERIC UNIT

KEROSENE KEROSENE
KEROSENE HDS GHAR
CRUDE OIL NAPTHA
SC 44 KBD

DIESEL/GASOIL DIESEL/ GASOIL

SC 110 KBD DIESEL/GAS OIL HDS
FURNACE D1AR
SC 46 KBD
C7R

LEGEND
SATURATE GAS PLANT SAT
HYDROTREATER PLANT HDS
SUSTAINED CAPACITY SC

UNIT PROCESS FROM

SECUNDARY MARKET HEAVY FUEL OIL STORAGE
OTHER PROCESS UNIT

Note: The OWNER must define at the beginning of Phase I, the crude oil diet for the new 50 KBSPD refinery
to validate the block diagram.​
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 MALAIH CRUDE OIL 50.000 BPSD REFINERY

PHASE I –PRECONTRACT ACTIVITIES

MOU
Completion: 2 months

TECHNICAL DATA COLLECTION

PROJECT DEFINITION
PROCESS SIMULATION

NEW YEMEN REFINARY

LUMPSUM
PROCESS FLOW DIAGRAMS
PROPOSAL CONTRACT AGREEMENT

OWNER SPECIFICATIONS
(CRUDE OIL/PRODUCTS) MATERIAL BALANCE

PHASE II
PROJECT
Front End Engineering Design, Detail Engineering & Construction Support EXCECUTION
3D LASER EXISTING
REFINARY SCANNING
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 MALAIH CRUDE OIL 50.000 BPSD REFINERY
PHASE II PROJECT EXECUTION

Estimated duration:
3D LASER EXISTING • Mechanical Completion: 18 months
REFINARY SCANNING • Start-up : 20 months

2D ENGINEERING
DRAWINGS FOR CONSTRUCTION

PROJECT ENGINEERING & REFINERY CONSTRUCTION

REFURBISHING ENGINEERING
3D MODEL

CONTRACT AGREEMENT
EXISTING EQUIPMENT REFURBISHING
TRANSPORTATION TO EQUIPMENT EQUIPMENT • ACCESS ROAD • BUILDINGS
SAUDI ARABI WORKSHOP CONDITIONING DELIVERY TO SITE • SITE PREPARATION • TANK FARMS
• PROCESS AREA • PIPE LINES
• UTILITIES & SERVICES

PRECOMMISIONING /COMMISIONING
& START UP
NEW EQUIPMENTS &
MATERIAL PROCUREMENT

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MALAIH CRUDE OIL 50.000 BPSD REFINERY

USING 3D LASER SCANNING TECHNOLOGY

• Deploys in the existing refinery to support

the engineering , and the new construction project to
aid the process.​
• Provides a time-lapse record with millimeter
accuracy data .​
• Locates whatever it sees and “freezes” the site in time
in its current form. This data then can be brought into
CAD packages and used to develop extremely
accurate existing condition drawings.​
• Continue to add value by capturing
construction milestones and providing quality assurance
as the project progresses.​