Professional Documents
Culture Documents
Lifting-tools-tackles
Lifting-tools-tackles
and tackles
1
SAFETY IN OPERATION OF LIFTING TOOLS
PURPOSE
It does not add value to the product but it cost to the product
2
TIPS FOR CORRECT LIFTING PRACTICE
Find out the correct weight of the load to be lifted
heights
Barricade the area of loads lifting/ sparks falling
3
CLASSIFICATION OF LIFTING APPLIANCES
L IF T IN G A P P LIA N C E S
c ran es D -s h ac k les
H o is ts W ire rop es
C h ain p u lle y b loc ks C h ains
J ib c ra ne C la m p s e tc
4
LIFTING TOOLS AND TACKLES
Jacks
Cranes etc
Winch
Mono rail
D- shackles
Hooks
Screw Jacks
7
JACKS
Use same capacity and same stroke length jacks when lifting
load with two or more jacks simultaneously
There are some jacks which are manufactured only for use in
vertical position only which should not be used in horizontal
position.
9
CRANES- TYPES OF CRANE
2. Gantry cranes
4. Jib cranes
5. Mobile cranes
b. Crawler crane
d. Loco Crane
10
CRANES – OPERATION SAFETY
Method to be adopted
1. Manual handling
2. Mechanical handling
About he Supervisor
11
CRANES
About the load
2. Dimension
3. Distance
12
CRANES – OPERATION SAFETY
Method to be adopted
1. Manual handling
Mechanical handling
About he Supervisor
1. Is he trained
4. Environment is safe
15
OTHER IMPORTANT FACTOR FOR CRANE OPERATION
4. The load should be lifted few inches first and observed the
balance to know the degree of tilt
16
OTHER IMPORTANT FACTOR FOR CRANE OPERATION
Transversing of load
17
OTHER IMPORTANT FACTOR FOR CRANE OPERATION
18
INSPECTION LIFTING TOOLS
1. Frequent inspection
2. Periodic Inspection
Frequent Inspection
19
INSPECTION LIFTING TOOLS
Periodic Inspection
It includes
8. Functioning alarm
Periodic Inspection
21
PREACUTION TO BE TAKEN DURING MAINTENANCE
3. LOTOTO to be applied
22
LIFTING TACKLES
D- shackles
Hooks
23
ROPE
1. Fibre rope
2. Wire rope
3. Synthetic rope
4. Chain
24
FIBRE ROPE
25
FIBRE ROPE
CORE
WIRE
STRAND
28
PROPER USE OF WIRE ROPE
CORE
WIRE
STRAND
29
PROPER USE OF WIRE ROPE
WIRE
SUCH ROPE TO BE REPLACED
STRAND
30
PROPER USE OF WIRE ROPE
WIRE
SUCH ROPE TO BE REPLACED
STRAND
31
PROPER USE OF WIRE ROPE
CORE
WIRE
STRAND
32
PROPER USE OF WIRE ROPE
CORE
WIRE
STRAND
33
PROPER USE OF WIRE ROPE
CORE
WIRE
STRAND
34
THUMB RULES
STRAND
LOAD CARRING CAPACITY THUMB RULE
FORMULA
W = 8d2
( W in Kgs. ; ‘d’ in mm )
CORE
WIRE
CORE
WIRE
STRAND
36
CAPACITY OF ROPE AT VARIOUS ANGLE
CORE
WIRE
STRAND
37
TEST LOAD
1 100 110
2 75 82.5
WIRE
3 50 55
4 25
STRAND 30
5 1 1.25
6 5 6.25
7 2 2.5
38
LIFTING TACKLES
WIRE Saddle
SADDLE
CORRECTSTRAND
39
LIFTING TACKLES
CORE
INCORRECT INCORRECT
WIRE
STRAND
Do Not Alternate!
Saddle is on Dead End!
40
LIFTING TACKLES
Load Load
CORE
INCORRECT INCORRECT
Result
WIRE
CORE
INCORRECT
WIRE
STRAND
42
LIFTING TOOLS AND TACKLES LEGAL PROVISION
Lifting Machines, Chains, Ropes and Lifting Tackles
1. Every chain, rope and lifting tackles for the purpose of raising or lowering
persons goods or materials.
a) All parts including the working gear, whether fixed or moveable of every
lifting machine and every chain, rope or lifting tackle shall be-
(i) of good construction, sound material and adequate strength and free from
defects;
(ii) Properly maintained and
(iii) Thoroughly examined by a competent person at least once in every period
of twelve months or at such intervals as the Chief Inspector may specify in
writing, and a register shall be kept containing the prescribed particulars of
every examination.
b) No lifting machine and no chain, rope or lifting tackle shall except for the
purpose of test, be loaded beyond the safe working load which shall be
plainly marked thereon together with an identification mark and duly entered
in the prescribed register; and where this is not practicable, a table showing
the safe working loads of every kind and size of lifting machine or chain,
rope or lifting tackle in use shall be displayed in prominent positions on the
premises.
43
LIFTING TOOLS AND TACKLES LEGAL PROVISION
2. The State Government may make rules in respect of any lifting machine or
any chain, rope or lifting tackle used in factories.
For the purpose of this section a lifting machine or a chain rope or lifting tackle
shall be deemed to have been thoroughly examined if a visual examination
supplement, if necessary, by other means and by the dismantling of parts of
the gear, has been carried out as carefully as the conditions permit in order
to arrive at a reliable conclusion as to the safety of the parts examined.
44