Modification of Cooler

Pump drain Circuit in

EX1200-5D
OMQ Division Tata Steel Slide 2

Objective:- To eliminate Frequent failure of Cooler Pump and Overheating of Hydraulic System.

Before:-
 Drain Line of all Pumps were Merged and Connected with each other.
 Due to drain line connection of all pump, back pressure was high on Cooler Pump.
 Since Cooler Pump has higher rate of failure, metal chips entering to all 03 Main Pump.
 Intermittent hydraulic Temperature rise.

After Modification:-
 Drain Line of Cooler Pump separated from all 03 Main Pump.
 In case of Cooler pump failure, Metal particle entering to all 03 main pump has been eliminated.
 No back pressure on Cooler pump.
 Eliminated Hydraulic over heating due to pump failure.
OMQ Division Tata Steel Slide 3

Before Modification

P3 P1

Hydraulic
Tank
Drain
Filter C.P
P2
P.P
T.P

P1 :- Main Pump 01
P2 :- Main Pump 02
P3 :- Main Pump 03
C.P :- Cooler Pump
P.P :- Pilot Pump
T.P :- Trans Pump
OMQ Division Tata Steel Slide 4

After Modification

P3 P1

Hydraulic
Tank
Drain
Filter C.P
P2
P.P
T.P

P1 :- Main Pump 01
P2 :- Main Pump 02
P3 :- Main Pump 03
C.P :- Cooler Pump
P.P :- Pilot Pump
T.P :- Trans Pump
OMQ Division Tata Steel Slide 5

Thank You