“WELL DONE” IMPROVEMENT FORMAT

NAME : Ankit saraswat DEPT. : Quality PLANT: JBES DATE : 8/10/15

PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTINGSTATUS AFTER IMPROVEMENT SAVINGS (Rs/.) REMARKS

Sizing operation done At two stage sizing operation

Ovality observed at customer
1. but due to handling done before at after painting Ovality issues reduce.
end JCB operation
ovality generate

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

OBSERVED
62.5 mm
AGAINST
65.0
 “WELL DONE” IMPROVEMENT FORMAT
NAME : Ashish shukla DEPT. : Quality PLANT: JBES DATE : 8/10/15

PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTINGSTATUS AFTER IMPROVEMENT SAVINGS (Rs/.) REMARKS

Flaring not checked by

Pipe Flaring dia observed 52 mm gauge, Part stopper
position shift so that
Gauge made of 51 mm dia to
check the pipe flaring OD in
1. but spec 51 mm at customer end pipe forming size production in process & PDI Problems reduce
& in process in line. increased as per spec stage.

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

 “WELL DONE” IMPROVEMENT`
NAME : MOHIT DEPT. : QA Plant :- JBES DATE : 21/09/2015
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS (Rs/ PA.)

NON STANDARD Meter Proper meter provided at

1. Pressure error in leak testing m/c provided with error of 2 m/ to identify the 1) Quality improved.
bar. pressure

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

 “WELL DONE” IMPROVEMENT`
NAME : HIMANSHU RIKHI QA Plant :- JBES DATE : 10/09/2015
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS (Rs/ PA.)

BLOCK OF PROPER
SEAT CATCH TAPERNESS
DIMENSION PROVIDED IN
1. EFFECTING CONCENTRICITY OF NO BLOCK FIXTURE. TO GUIDE 1) Quality improved.
HOLE SEATCH CATCH

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

NO BLOCK PROVIDED TO HOLD

POSITION OF SEAT CATCH
 “WELL DONE” IMPROVEMENT`
NAME : KIMATILAL QA Plant :- JBES DATE : 12/09/2015
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS

BLOCK OF PROPER
1. Block wear out effecting dimension of RESTING BLOCK WEAR DIMENSION PROVIDED IN 1) Quality improved.
part OUT FIXTURE.,
2. Fitment issue Non standard support STEP PROVIDED SO THAT IT 2) Quality improved.
CAN HOLD PIPE PROPERLY

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

1 1

2
2
 “WELL DONE” IMPROVEMENT`
NAME : AJAY QA Plant :- JBES DATE : 08/10/2015
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS

PROPER CHISSEL WITH 1) CHANCE OF REJECTION

THIN EDGE WHICH CAN REDUCE WHILE CHIPNG WITH
1.
DENTS ON PARTS DUE TO THICK EASILY MOVED ACROSS
ROTARY TIP USED AS A CHISSEL THE PART IS IN USED TO THIN CHISSEL
AVOID SPATTER ON BAFFEL 2) AVOID DENTS ON PLATE WHILE
PLATE CHIPPING.

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

ROTORY TIP USED AS A

CHISEL RESULTS IN DENT
 “WELL DONE” IMPROVEMENT`
NAME : ARJUN QA Plant :- JBES DATE : 08/10/2015
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS

PROPER CLAMP PROVIDED

1. RESLT IN APPLYING
CLAMP IN BAD CONDITIONS ALSO
NOT APPLYING PRESSURE ON PART
PROPER PRESSURE ON 1)IMPROVED QUALITY
PART GIVING PROPER
RESTING

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

 “WELL DONE” IMPROVEMENT`
NAME : Tekchand Quality Plant :- ZONE-39 DATE : 2/10/15
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS

Place identified with picture

1.
Pace not identified , which material & part details, as which every PEEP MAINTAINED & IMPROVED
keep in which place person known , whats the THE 5S IN SHOP FLOOR
material keep in that rack.

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

 “WELL DONE” IMPROVEMENT`
NAME : Ankit saraswat Quality Plant :- ZONE 40 DATE : 10/10/15
PROBLEM RESULTS
S. No. PROBLEM DESCRIPTION EXISTING STATUS AFTER IMPROVEMENT SAVINGS

Make a additional Gauge to Quality assurance improved 100%.

1. Escorts pipe flaring check in process
but some times operator missing or
Gauge dim may be out after more use.
check Flaring of pipe .If one Because before implemented this
gauge missing or lost then
quality nor suffered and two gauge no any single part checked
times verify in process and in process. No complaint received
before despatch. observed from customer & inhouse

PHOTO BEFORE IMPROVEMENT PHOTO AFTER IMPROVEMENT

Make a
additional
gauge