Alstom Hrvatska 0608

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Op a prezentacija

Hrvatska 2008
POWER SERVICE

Agenda

Uvod

Alstom grupa Karlovac tvornica Povijest ukratko Organizacija Razvoj suradnje Projekti Alati i metode Primjeri CATIA dizajna Strojna obrada Zavarivanje Monta a Lopatice

1-24

In enjering

25-43

Proizvodnja

44-83

Servis

Organizacija In enjering Radionice Potpora Alstom grupe

84-105

Kupac

Suradnja sa kupcem Poslovni sustav

106-111

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Alstom grupa

preko 76.000 zaposlenih u vi e od 70 zemalja svijeta

prihod 2007/2008- 16,9 milijardi


Radimo ono to ka emo, Govorimo ono to mislimo, U init emo to jo danas, A sutra emo to napraviti jo bolje. Ono to radimo ini nam zadovoljstvo.

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Alstom grupa op enito


ALSTOM
POWER
Power Service
Walter Graenicher

TRANSPORT
Power Systems

Power Service Regija 1


(PS1)

Power Service Regija 2


(PS2)

Power Service Regija 3


(PS3)

Power Service Regija 4


(PS4)

John Crean
-Sjeverna i srednja Amerika (NAFTA)

Marcel Mueller
- Kontinentalna Europa - Afrika

Hans-Peter Meer
- Jugoisto na Europa - Bliski istok - Ju na Amerika

Nirmal Jha
-Sjeverna Europa - Sjeveroist.-jugoist. Azija - Indija - Australija

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Podjela volumena prema aktivnostima

Power Service 18.7 4,4 bn %

31.9%

Transport

7,5 bn
Power Systems

50%

49.4%

11,6 bn

Volumen zaprimljenih narud bi 2007 /2008: 23.5 bn


ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Pozicija na tr i tu
N2 eljezni ki promet
N1 brzi i super-brzi vlakovi N2 urbani transport (metroi & tramvaji)

N3 - Energetika
Alstom isporu uje 25% kapaciteta za proizvodnju elektri ne energije u svijetu

N1 elektrane

klju u ruke

N1 hidro

postrojenja

N1 ekolo ka oprema

N1 servisiranje

elektroprivreda

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Distribucija vlasni tva ALSTOM grupe

Individualni dioni ari Institucionalni investitori

15%
Bouygues

59%

25%
Zaposlenici

1%

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

ALSTOM grupa

Regija 1 Regija 2 Regija 3 Regija 4

ALSTOM Karlovac
ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Osnovne djelatnosti

Dvije klju ne djelatnosti


Energetika

Transport

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Power Systems


No. 1 za parne turbine, generatore, i postrojenja po sistemu klju u ruke No. 3 za velike plinske turbine N 1 u kotlovima, sustavima za za titu okoli a, hidro- turbinama i generatorima Najkompletniji i konkurentan opseg potrebnih tehnologija

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

10

Transport


N 1 za super-brze vlakove, nagibne vlakove i pogonske sustave vlakova N 2 za vlakove u metroima, tramvaje, dvoeta ne vagone, signalizaciju i regionalne vlakove

Faktori rasta:  Urbanizacija  Briga o okoli u  Podugovaranje usluga


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Power Service

N 1- tr i ni udio Najve a instalirana


flota opreme Faktori rasta:

Rastu i trend
ugovaranja servisa i odr avanja opreme od strane vlasnika postrojenja
ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. 12

Power Service

Nedosti no iskustvo bez premca

Vi e od 100 godina i 700,000 MW iskustva u svim podru jima koja se odnose na elektrane i proizvodnju elektri ne energije

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Isporu itelj sveukupnih usluga odr avanja


Naru itelji Modeli upravljanja imovinom

ukupno odr avanje elektrane odr avanje paketa opreme remonti i rezervni dijelovi

upravljanje odr avanjem, servisni ugovori, vo enje i odr avanje procjene stanja, dijagnostika i pra enje, modernizacije, pobolj anja

dijelovi, revizije, remonti i tehni ke usluge

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Karlovac

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Povijest


1949 1951 1953 1955 1956 1978 1982 1985 1991 1994 1999 2000 2001 2003 2003 2005 2006 Po etak proizvodnje parnih turbina u Karlovcu Licenca De Laval (brodske turbine do 45 000 HP) Licenca De Laval (parne turbine do 2,5 MW) Prva parna turbina u funkciji (12,5 MW) Licenca AEG (parne turbine do 65 MW) Konstrukcija po API 621 standardu Licenca BBC (parne turbine do 1 200 MW) Dovr ena nova tvornica za proizvodnju velikih parnih turbina Pridru enje ABB Grupi kao ABB Tvornica energetskih postrojenja Certifikat ISO 9001 Spojeni ABB i ALSTOM Power Tvornica u Karlovcu lan ALSTOM Power Pridru enje ALSTOM Grupi kao ALSTOM Power d.o.o. Novo ime - ALSTOM HRVATSKA d.o.o. Certifikat ISO 14001 Certifikat OHSAS 18001 Za tita na radu i za tita zdravlja zaposlenika Certifikat Poslodavac Partner

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Tradicija
1970.

80-e

90-e

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Grad ugodan za ivot


Koran a Mre nic a

Dobra

Kupa

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

ALSTOM Hrvatska 60 godina

2009 60 godina !!!




2006 15 godina od privatizacije - servisna tvornica




2000

1991 ABB Tvornica energ. postrojenja

1982 BBC licenca za parne turbine do 1200 MW 1956 AEG licenca do 65 MW 1949 Po etak proizvodnje parnih turbina

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Usluga na ku nom pragu kupca


Karlovac LSC & SEC
Lokalni Servisni Centri (LSC) Operativne jedinice sa lokalnim resursima i prodajnom mre om LSC zadu eni su za primarne kontakte sa na im kupcima Izvr ni Servisni Centri (SEC) Operativne jedinice sa centraliziranim know-how za proizvod, dio postrojenja ili cijelo postrojenje SEC imaju odgovornost za izvedbu ugovorenog opsega posla

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

ALSTOM Hrvatska

Predsjednik Uprave Damir Vrani


Koordinacija sa klju nim kupcima
Zdenko Jugovi Upravljanje financijama QA &EHS upravljanje Logistika Upravljanje ljuds. potencijalima IT & ERP podr ka Razvoj poslovanja./ Upr. rizikom Bo ena Meja ki
Bo idar Cvitkovi

Koordinacija sa SEC Baden


Darko Renduli

Dinko Perkovi Bo idar Cvitkovi eljko Katalini Slavko Valenti

Servisni In enjering Milorad Musulin

Servisna Proizvodnja Dra en krti

Lokalni Servisni Centar p.p. Slavko Valenti

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

ALSTOM Hrvatska

PRIHOD 2007/2008: 37,7 milijuna ZAPOSLENI: 680 VIZIJA:


postati vode i i odabrani davatelj usluga za:

in enjerska rje enja i kreiranje proizvodnog programa za energetske sustave

servisna rje enja za pripadaju e tr i te energetike


ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

Uvod

Alstom grupa Karlovac tvornica Povijest ukratko Organizacija Razvoj suradnje Projekti Alati i metode Primjeri CATIA dizajna Strojna obrada Zavarivanje Monta a Lopatice

1-24

In enjering

25-43

Proizvodnja

44-83

Servis

Organizacija In enjering Radionice Potpora Alstom grupe

84-105

Kupac

Suradnja sa kupcem Poslovni sustav

106-111

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering
Servisni in enjering
Kontroling Postr. plinskih turb. TGT podr ka Termi ki blok 1 Standardi i procesi Komora izgaranja Mehani ki integritet Instrumentacija

Prodaja i upravljanje projektima

Konstrukcija CSB podr ka Konstrukcija i prora un CSAT D podr ka CSAP D podr ka RECO Konstrukcija

GT & ST Termoenergetska postr. Pomo ni sustavi Razmje taj i cjevovodi Pomo ni sustavi TSD podr ka CSAT O podr ka TGNE M podr ka TGEM podr ka Termi ki blok 1

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering

160 in enjera
tehni ka znanja

2008

44 in enjera
KLC BADEN

1991
stru nost

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering
Projekti Mehani ka oprema
     

Parne i plinske turbine - proto ni dio, ku i ta, komore izgaranja, le ajevi, brtve Hidrauli ki sustavi za upravljanje i regulaciju Reduktori Pomo ni sustavi parnih i plinskih turbina Cjevovodi Temeljne plo e, eli ne konstrukcije

Gra evinski dio


 

Zgrade i nose e konstrukcije unutar energetskog otoka Temelji za opremu i objekte

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering
Projekti Elektri na oprema


   

Sustavi generatora, sabirnice, generatorski prekida i Transformatori NN, SN, V razvod i oprema Razvodni ormari i kablovi Mjerna oprema

Kontrola i instrumentacija


Regulacijska i nadzorna oprema ( ALSPA P320, Procontrol, Egatrol) Oprema za mjerenje i signalizaciju

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering
Raspolo ivi alati i metode
   

 

Umre eni informati ki sustav - serveri, osobna ra unala i grafi ke stanice MS Office za baze podataka i planiranje ACAD za konstruiranje CATIA v4 i v5 za konstruiranje parnih i plinskih turbina PDMS za projektiranje rasporeda opreme i cjevovoda AUCOPLAN za izradu logi kih dijagrama ALGOR i ABAQUS za prora une mehani kog integriteta metodom kona nih elemenata ROHR2 za prora une naprezanja i elasti nosti cjevovoda i prora une oslonaca LICAD i WITZENMANN za planiranje i odabir cjevnih oslonaca MATHCAD za konvencionalne prora une

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Servisni in enjering

dokumentacija za plinske turbine

prora uni mehani kog


integriteta

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Rekondicioniranje strukturnih dijelova


GT13 DM/E GT 24/26

EV SEV

CVC1 CVC2

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

In enjering
Modeli lopatica konstruirani Com Tool-om

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Prora un ivotnog vijeka komponenti plinskih turbina

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Najve i CATIA korisnik u Hrvatskoj & Sloveniji


CATIA V5
Ulazno ku i te kompresora sa poklopcem le aja

Ku i te kompresora

Turbinsko ku i te 1

Turbinsko ku i te 2

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Servisni in enjering

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri PDMS dizajna


Parna turbina 66 MW konstrukcija i dizajn ALSTOM Karlovac

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri CATIA dizajna


Parna turbina 66 MW
Lopatice rotora

Diafragma Rotor

LP ku i te

HP/IP ku i te
Lopatica rotora

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Primjeri CATIA dizajna


Lopatica rotora

Analiza naprezanja metodom kona nih elemenata pri 3000 o/min

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri CATIA dizajna

Noga lopatice rotora


Analiza naprezanja metodom kona nih elemenata pri 3000 o/min

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri CATIA dizajna

Lopatica rotora
Drugi oblik rezonancije na f=588 Hz

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Primjeri CATIA dizajna


Strojna obrada lopatice rotora Alat

Put alata

Nacrt lopatice rotora

Presjek lopatice

CAD

CAM

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

Uvod

Alstom grupa Karlovac tvornica Povijest ukratko Organizacija Razvoj suradnje Projekti Alati i metode Primjeri CATIA dizajna Strojna obrada Zavarivanje Monta a Lopatice

1-24

In enjering

25-43

Proizvodnja

44-83

Servis

Organizacija In enjering Radionice Potpora Alstom grupe

84-105

Kupac

Suradnja sa kupcem Poslovni sustav

106-111

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
Kontrola poslovanja

Servisna proizvodnja

Priprema proizvodnje

Radionice

Rekondicioniranje

Proizvodnja lopatica Priprema proizvodnje lopatica Radionica lopatica Kontrola kvalitete

Kontrola kvalitete Dimenzionalna kontrola Nerazorna ispitivanja

Tehnologija CAD&CAM

Strojna obrada

Tehnologija

Monta a

Radionica

Planiranje

Zavarivanje Interni transport

Interno odr avanje

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Proizvodnja
Proizvodne aktivnosti

Strojna obrada Zavarivanje Proizvodnja lopatica Monta a

Maksimalni kapacitet dizanja jedne komponente 250 t

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
Strojna obrada

Te ka strojna obrada velikih gabarita


- lijevani, zavareni i kovani rotacioni i statorski dijelovi

- za opremu u energetskim objektima, metalurgiji i ostalim velikim postrojenjima, te ine do Q=150 t

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Proizvodnja

Bru enje i o trenje

Srednja i laka strojna obrada - rotacione i statorske komponente svih tipova i oblika; izra ene iz eli nih materijala - kovani, lijevani i zavareni rotacioni i statorski dijelovi - te ina do Q=20 kg za potrebe op e gradnje rotacionih strojeva - te ina do Q=500 kg za op u gradnju rotacionih strojeva - toplinska obrada, do te ine Q=30 t za gradnju rotacionih strojeva u energanama i industrijskim pogonima - svi tipovi i oblici standardnog i specijalnog alata za glodanje

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
Vrsta kapaciteta
Raspolo ivost kapaciteta efek. sati / godina

Te ka strojna obrada 26.800 Srednja i laka strojna obrada 29.500 Proizvodnja lopatica 68.500 Zavarivanje (bravarski i zavariva ki radovi) 26.200 Monta a Rekondicioniranje 26.500 Total: 28.300

306.800 h

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Proizvodnja
CNC - horizontalna tokarilica MFD

Max. promjer obrade D = 2 500 mm Max. duljina obrade L = 10 000 / 11 800 mm Max. te ina predmeta obrade Q = 80 000 kg Tip upravljanja: SINUMERIK - 8T - Siemens
Obrada rotora parne

turbine

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Proizvodnja
CNC - jednostupna vertikalna tokarilica -SCHIESS - 63 DV

Max. promjer obrade Max. visina obrade Max. te


H = 7 500 mm ina predmeta obrade Q = 225 000 kg SINUMERIK - 8MC - Siemens
Obrada GT ispu nog

D = 6 500 / 12 000 mm

Tip upravljanja

ku i ta

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Proizvodnja
CNC - jednostupna vertikalna tokarilica -SCHIESS - 40 DV

Max. promjer obrade D = 3 200 / 5 000 mm Max. visina obrade H = 3 600 mm Max. te ina predmeta obrade Q = 100 000 kg Tip upravljanja: SINUMERIK - 3T - Siemens
Nosa kompresorskih lopatica GT26

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Proizvodnja
CNC horizontalna bu ilica/glodalica- SCHIESS 225 / 140 TDV

Max. horizontalni pomak L = 17 900mm Max. vertikalni pomak H = 6 000mm Promjer vretena D = 225mm Veli ina radnog stola 5 000 x 5 000mm Max. te ina predmeta obrade Q = 150 000kg Tip upravljanja SINUMERIK - 8MC - Siemens
LP unutra nje ku i te

NE

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Proizvodnja
CNC - horizontalna bu ilica/glodalica SCHIESS - FB 180 / 45 TDV

Max. horizontalni pomak L = 8 000 mm Max. vertikalni pomak H = 4 000 mm Promjer vretena D = 180 mm Veli ina radnog stola 2 800 x 2 800 mm (4 150 x 4 150 mm) Max. te ina predmeta obrade Q = 45 000 kg Tip upravljanja: SINUMERIK - 8MC - Siemens
GT ispu no

ku i te

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Proizvodnja
CNC - portalna glodalica WALDRICH COBURG

Max. irina obrade S = 4 000 / 5 000 mm Max. visina obrade H = 3 870 mm Max. duljina obrade L = 12 000 mm Veli ina radnog stola 2 x 6 000 x 4 000 mm Max. te ina predmeta obrade Q = 2 x 150 000 kg Tip upravljanja: SINUMERIK - 8MC - Siemens

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Proizvodnja
CNC horizontalna bu ilica / glodalica RAPID 2 R/12 WOTAN 1500


Promjer radnog vretena D= 130 mm 4 osi x= 2000 mm, y= 1600 mm w= 1250 mm, z= 800 mm Veli ina radnog stola 1600 1600 mm Nosivost Q= 12 000 kg

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Proizvodnja
Vertikalna pila za razrezivanje


Za rezanje segmenata na eli nim prstenovima Vanjski promjer D= min 1300 mm, max 2500 mm

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Proizvodnja
Automat za TIG navarivanje sa mehaniziranim doturom ice za zavarivanje
 

Izvor struje 350 AC/DC Portal x= 2700 mm, y= 3000 mm Pozicioner nosivosti Q= 3 000 kg Max. promjer radnog komada D= 2600 mm

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
Radionica lopatica

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
CNC - 4 osni obradni centar HELLER BZU -07
Max. pomak radnog stola X= 630mm  Max. pomak radnog vretena Y= 500mm  Max. pomak radnog stola Z= 560mm  Podru je okretanja radnog stola B = 360  Veli ina radnog stola LxS = 500x400mm  Max. nosivost radnog stola Q= 1000 kg  Konus prihvata alata ISO 40  Max. promjer alata D= ALSTOM 120mm all rights in this document and in the information contained therein. 2007. We reserve Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Max. duljina alata L=


Proizvodnja
CNC 5 osni obradni centar STARRAG - HX151


 

  

Max. duljina obrade L= 837 mm Max. irina obrade S= 400 mm Instalirana snaga: 23 kW Podru je zakreta radnog vretena: 45 Broj vretena: 1 Konus prihvata alata: HSK A-63 Spremnik alata

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
FARO ARM
 

Prenosivi 3-D mjerni ure aj Max. promjer mjerenja unutarnji D= 3200 mm Promjer mjerenja vanjski D= 3000 mm Visina mjerenja do H= 2500 mm To nost mjerenja +/- 0,038 mm

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Proizvodnja
CNC mjerni ure aj Zeiss CALYPSO


 

Max. pomak radnog stola X = 800 mm Max. pomak vretena Y = 1000 mm Max. pomak radnog stola Z = 600 mm VAST-XT sistem head Max. nosivost radne plo e Q = 700 kg Spremnik alata

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Proizvodnja
PLANOVI RAZVOJA I RASTA
2006. 3 M Investirano u etiri nova 5-osna CNC stroja za proizvodnju lopatica vrijednosti

2007.

Po etak rada na rekondicioniranju strukturnih dijelova plinskih turbina

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Proizvodnja
Bravarsko-zavariva ki radovi

Bravarski radovi Razni tipovi ku i ta Srednje i velike dimenzije; proizvedeni iz uglji nih elika, nisko-legiranih elika i nehr aju ih elika Zavarivanje tehnikama SMAW, GMAW i SAW
Obrada rotora generatora

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Proizvodnja
Bravarsko-zavariva ki radovi


Specifi na zavarivanja; zavarivanje brtvenih dijelova na stelitnoj osnovi i metaliziranje okruglih povr ina u struji vru eg zraka Elektro-otporna toplinska obrada raznih dijelova i oblika do te ine Q=10 000 kg

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Proizvodnja
Monta a

Demonta

a, remonti i retrofit energetskih postrojenja, metalur ke i procesne opreme mehani ko-hidrauli ko upravljanje
Monta a parne turbine 66MW

Testiranje opreme za
Zagreb

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Proizvodnja
Monta a

Monta a lopatica na rotore i statore turbostrojeva (turbine, kompresori)

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Proizvodnja
Monta a

Balansiranje rotora i diskova do n=300 RPM i Q=500 do 100.000 kg sa max. du inom do L=10 m i max. promjerom do D=5.5 m

Balansiranje rotora parne


turbine

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Proizvodnja
Proizvodnja lopatica

Lopatice za parne turbine Kompresorske lopatice za plinske turbine Izrada iz visoko kvalitetnih eli nih ipki i profila Lopatice kontinuiranog i diskontinuiranog profila lista Oblici noge: T, duplo T, jelai ostali oblici Du ina listova L=20 do 1 200 mm Banda e - zakovane, integralne ili slobodne

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Proizvodnja
CHIRON 2000
  

 

    

5-osna glodalica za proizvodnju lopatica proizvodnja 1 lopatice 28 min 22 sec putanja alata: x-2000 mm, y-500 mm, z-550 mm broj izmjenjivih alata: 40 visoko brzinsko i visoko produktivno rezanje (glodanje) brzina okretanja vretena: 20 -12000 okr/min automatiziran proces SIEMENS CNC control 840D ALSTOM 3 stroja u radionici lopatica jo 1 stroj u nabavi !!!

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Implementacija Chiron tehnologije


BPM modeli 3D modeli Nacrti 3D skeniranje Identifikacija alata
Tool data

CAD CATIA V4.2.2

CAM NC Blade Clever modul BPM model


Toollib

Mjerni program Simulacija procesa obrade NC Data file Vericut TDM Walter

Tehni ka priprema

NC Data file

Radionice

Podaci o alatu

Alat

Alat

Alat

Visoki modularni regal

Prednamje tanje alata

Chiron M2000

3D mjerni ure aj

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Lopatice volumen & plan


do 58000 kom

Lopatica / godi nje


60000 50000 40000 30000 20000 10000 0
2000 2001 2002/3 2003/4 2004/5 2005/6 2006/7

PTS

PS
2000

- 2004/5:

28000 kom.

od 23000 kom

Aktualno 2005/6: 32000 kom. pove anje zaposlenika Plan 2006/7: 42000 kom. ve a produktivnost 58000 kom. Budu nost: zamjena preostalog zastarjelog kapaciteta
Plan

Pove anje proizvodnje kori tenjem najmodernije tehnologije


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Proizvodnja
Parna turbina 4 MW

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Primjeri iz proizvodnje
Proizvodnja GT13DM komore
izgaranja

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Primjeri iz proizvodnje
Proizvodnja GT13DM komore
izgaranja

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Primjeri iz proizvodnje
Lopatice parnih turbina manjih dimenzija
Lopatice parnih turbina

Kompresorske

lopatice
ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri iz proizvodnje
Rekondicioniranje GT 26 SEV komore izgaranja

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Primjeri iz proizvodnje
Rekondicioniranje GT 24 EV komore izgaranja

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Primjeri iz proizvodnje

Ispu ni difuzori plinskih


turbina
ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri iz proizvodnje
Parna turbina 66 MW konstrukcija i dizajn

Karlovac

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri iz proizvodnje
GT26 ispu no ku i te

Ugradnja oplate u polovicu ispu nog ku i ta plinske turbine

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Primjeri iz proizvodnje
Bru enje

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

Uvod

Alstom grupa Karlovac tvornica Povijest ukratko Organizacija Razvoj suradnje Projekti Alati i metode Primjeri CATIA dizajna Strojna obrada Zavarivanje Monta a Lopatice

1-24

In enjering

25-43

Proizvodnja

44-83

Servis

Organizacija In enjering Radionice Potpora Alstom grupe

84-105

Kupac

Suradnja sa kupcem Poslovni sustav

106-111

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni Servisni Centar


Alstom LSC
Prokura za Alstom SC Koordinacija sa klju nim kupcima

Kontroling

Komercijalni odjel

Tehni ki odjel

Izvo enje projekata

Logistika

Mjerenje i ispitivanje

Upravljanje radili tima

Prodaja & Upravljanje projektima

Konstrukcija i tehnologija

Radionica

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Organizacija servisa
  

Prodaja Vo enje projekata Upravljanje radili tima - priprema rada - upravljanje radili tima - ispitivanje i pu tanje u pogon

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar

   

Rehabilitacije Retrofiti Mjerenje, analize Dijagnostika, preporuke - vibrodijagnostika - KBR - procjene ivotnog vijeka - ostala testiranja

Strojna obrada  Rezervni dijelovi  Emergency call servis  Preventivno odr avanje  Inspekcije i remonti - planiranje - izvo enje  Vo enje projekata


ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Podru ja odr avanja

Parne turbine Plinske turbine Hidro turbine Ostali rotacijski strojevi Pomo na postrojenja Mjerno - regulacijska oprema
Unutarnje ku i te parne turbine

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Ostala podru ja usluga
Strojna obrada Rezervni dijelovi Preventivno odr avanje Korektivno odr avanje Revizije i remonti Planiranje radova i dijelova sa preporukama
Ku i te servomotora

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar

Servisni In enjering

Radionice

Podr ka Alstom grupe

Vrijednost pru ena kupcu

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Servisni in enjering

Retrofiti i modernizacije Tehni ka dokumentacija Planovi kontrole i ispitivanja Rje avanje neuskla enosti Defekta a Zavr na izvje a i preporuke Stalna podr ka na radili tu

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Izrada rezervnih dijelova

Prema vlastitoj dokumentaciji Prema dokumentaciji kupca Rekonstruirana dokumentacija prema snimljenom stanju dijelova

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Radionice
Priprema proizvodnje Proizvodnja rezervnih dijelova Usluge strojne obrade Zavarene konstrukcije i reparaturno zavarivanje NDT ispitivanja Kontrola kvalitete
VT rotor parne turbine 30

MW

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Oprema
Metallurgist Pro Ure aj za ispitivanje kemijskog sastava materijala Spektroanalizator


Najsuvremenija oprema Izvodi brzu i nerazaraju u identifikaciju i to nu analizu sastava osnovnog metala i legura Nije mogu e mjeriti ugljik !

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Oprema
SIMATIC mjerni sustav za prikupljanje i obradu fizikalnih veli ina (npr. tlakova ulja, zakrete servomotora) u elektroenerg.postrojenjima DIGITALNI NIVELIR TOPCORN mjerenje i kontrola linija rotora turboagregata, razdjelnih ploha turbina i mjerenje ravnosti npr. temeljnih plo a

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

VIBROCAM 5000 PORTABL  mjerenje 16 vibracijskih signala, 8 procesnih signala, 2 signala brzine

Oprema
NOVALIGN

Profesionalni modularni sistem za centriranje rotiraju ih dijelova energetskih strojeva


ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Monta a parne turbine 210
MW

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar

Strojna obrada rotora


industrijske turbine

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Tvorni ka monta a parne turbine

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Parna turbina

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar

Obrada VT ku i ta parne turbine

Monta a rotora u donju polovicu ku i ta parne

turbine
ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


NT rotor parne turbine transport na

radili te

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Podr ka ALSTOM grupe
Podr ka i uklju ivanje ostalih ALSTOM tvrtki u radove odr avanja Kori tenje ve razvijenih i isprobanih rje enja na podru ju servisiranja Zadovoljenje ukupnih potreba kupca u podru ju odr avanja postrojenja za proizvodnju energije

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Lokalni servisni centar


Reference i iskustvo
AEG ANSALDO BBC CREUSOT LOIRE DE LAVL ESCHER - WYSS FRANCO TOSSI GENERAL ELECTRIC JUGOTURBINA KKK LMZ MAN MITSUBISHI PRVNI BRNENSKA SIEMENS SKODA UTMZ WESTINGHOUSE WORTHINGTON ZAMECH

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

Uvod

Alstom grupa Karlovac tvornica Povijest ukratko Organizacija Razvoj suradnje Projekti Alati i metode Primjeri CATIA dizajna Strojna obrada Zavarivanje Monta a Lopatice

1-24

In enjering

25-43

Proizvodnja

44-83

Servis

Organizacija In enjering Radionice Potpora Alstom grupe

84-105

Kupac

Suradnja sa kupcem Poslovni sustav

106-111

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Odnos s kupcem
Kontinuirana suradnja i dijalog Sveukupna podr ka Alstom-a Servis po hitnom pozivu mobilne

Jedna adresa za sva pitanja

ugovorni odnos = partnerski odnos

godfather

na elo = tehni ki kum

24 satni servis = usluga svih resursa

ekipe dijelovi materijali servisna oprema alati

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Odnos s kupcem
Zadovoljstvo kupca

Kupac

Individualni pristup Pru anje kompletnog, prilago enog rje enja Isporuka na vrijeme Pouzdanost i kvaliteta Ispred o ekivanja

Rje enje

ALSTOM 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Poslovni sustav
Sustav kvalitete prema normi ISO 9001:2000 (DNV)
Sustav upravljanja za titom na radu i za titom zdravlja zaposlenika prema normi

Sustav upravljanja okoli em prema normi ISO 14001:1996 (DNV)

OHSAS 18001 Certificirani postupci zavarivanja prema normi EN 729

smanjenje tro kova dru tvena odgovornost stvaranje dodanih vrijednosti

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