Energy Saving & Plant Maintenance

How to start
Genuine energy savings without significant capital expense
By taking action and establishing best practices, the average facility can achieve an 18 to 25 percent reduction in energy costs.

Commit
Decide to take action. Create a culture that values energy savings and evangelizes its benefits. Build a team with the authority to take action.

Execute
Establish baselines through an energy audit. Prioritize and set targets. Implement best practices.

Sustain
Build a process based on action instead of reaction. Reward good behavior. Seek opportunities for continuous improvement

Top 5 ways to save energy: Building envelope

Application:
The envelope separates the outside from the inside, and it's imperfect. When the difference in temperature between the outside and inside is at its greatest (heating or cooling season, early morning/early evening), a thermal imager can spot leaks in the building envelope that are wasting energy.

What to scan:
Roofs Walls between conditioned spaces Construction joints and connections Pipes, conduits, chimneys, etc. Door and window frames and seals

Anticipated savings of professionals:

Following up on findings of an energy audit saves at least 15 % on energy bills Roofs offer the greatest savings, and spot repairs are the most economical.

Top 5 ways to save energy: Top 5 ways to save HVAC Systems

energy:

HVAC Systems

Application:
The heating, ventilation and air conditioning (HVAC) system is usually one of the biggest energy consumers within a facility.

What to scan:
Ductwork and registers Fans and blower Electrical connections

Anticipated savings of professionals:

Studies indicate: commercial buildings with constant-air-volume systems often experience energy losses from air leakage of as much as 33 percent Considerable savings can be achieved with simple sealing, insulation remedies

Top 5 ways to save energy: Top 5 ways to save Motors and Generators Application:

energy: Motors and Generators

Electrical motors are one of the biggest energy consumers in any facility. Overheating and malfunctioning motors and generators tend to indicate mechanical or electrical inefficiencies that lead to more energy use and ultimately, failure

What to scan:
Airflow/intake Electrical unbalance Bearings Insulation Electrical connections

Anticipated savings of professionals:

The 2 best ways to reduce energy are to: Check Power Quality feeded to motors Keep motors well maintained at maximum efficiency Size appropriately and operate at constant speeds Doing this for a period of time will yield energy savings

What do we mean by power quality ?

A perfect power supply would be one that is always available , always within voltage and frequency tolerances , and has a pure noise-free sinusoidal wape shape. Just how much deviation from perfection can be tolerated depends on the users application , the type of equipment installed and his view of his requirements.

Reasons for PQ Problems

Past - loads were linear
Induction-motors, heating, bulbs voltage has been directly followed by current - only a few problems

Present loads are mostly not linear

Computers, motor-control, Halogen Lighting etc. Current is pulse shaped, the result: Harmonics Increasing creators of disturbances Equipment has become more sensitive Cost cutting within the de-regulated energy market

Harmonics
If we take a guitar and strummed a string near the end, we could find that the string vibrates at a frequency multiple of the fundamental. In electrical field the harmonic is an integer multiple of the fundamental.

Different bulbs
Equipment: Fluke-435 + 80i-110s AC/DC-clamp

Different bulbs

Airam, 60W, frosted, 240V 5 pcs in same line

Different bulbs

Equals to 25W normal bulb

5W, warmlight Energy+, 5 pcs in same line, Apk=0,8A

Different bulbs

Equals to 115W normal bulb

23W, warmlight Energy+ 5 pcs in same line, Apk=3,1A

Different bulbs

5W, LedPar16 5 pcs in same line, Apk=0,6 A

Fluke Power Quality products

Troubleshooters Recorders

Fluke 345

VR1710

1735

RPM Power 1750 Recorder

43B

434/435

1743/1744

1745

1760

Different Customer Groupes Power Network Analysers

1744

Fluke Norma series Power Meters

1760 Fluke 435 Norma 5000

Norma 4000

Energy Power Network Utilities / Industry

1. 2. 3. 4. 5. Field Instruments Long term analysis Large Memory 50/60 Hz Accuracy 0,1 % 1. 2. 3. 4. 5.

Power Electronic Industry/Laboratories

Lab Instruments On line analysis No Recording Large Bandwidth DC- >1Mhz Accuracy = 0,02%

What about troubleshooting above 50 Hz systems ???

Fluke ScopeMeter

Measurement Safety Rating

Industrial Machinery and Power Electronics applications are typically permanently installed in CAT III or CAT IV environments
IEC 6010, 1000 V CAT III / 600 V CAT IV Safety Rating Fluke ScopeMeter 190 Series II is the only hand held portable oscilloscope rated for fixed install 1000 V CAT III applications Power adapter, probes and the ScopeMeter are all rated 1000 V CAT III / 600 V CATIV

Higher Performance 3 phase and or industrial automation application require multiple waveform measurements
3 phase voltage and/or current, waveform distortion or transients Checking input + output + feed back loop + safety interlock, signal integrity, timing and phase angle 4 x Isolated Input Channels Up to 2.5 GS/s per channel 10k Memory depth per channel Fluke ScopeMeter 190 Series II provides 4 isolated input channels. Safely perform differential measurements High resolution with 10,000 samples per channel

User Enhancements: USB Ports USB now the industry standard Connectivity to PCs or USB memory devices
Isolated USB Ports Mini USB PC interface port USB port for memory devices Store or easily transfer waveform data points, screen copies or instrument setups to USB memory drives Download waveforms, screen copies and instruments setup using FlukeView for ScopeMeter V5.0

User Enhancements: Li-ion Batteries

Li-ion batteries with easy access via battery door Hi capacity battery included as standard
BP291 4800 mAh hi-capacity Lithium Ion battery 5 Hour charge for up to 8 hours usage Rechargeable hi capacity battery included as standard Quickly swop out battery to extend usage External charger, continuously charge a spare battery to extend operating time Battery has built-in charge indicator

Key Apps: VSD Troubleshooting

3 Phase Power Electronic Systems: VSDs, UPS/ Backup Gen
3 Phase In AC to DC DC Filter DC to AC Converter Cable interface Motor Load Mech Int

1
+ DC

L1 L2 L3

2 3

1
T1

2
T2

3
T3

PWM output

- DC

Problems
Harmonics Transients Load Bad Failing Rectifiers Electrolyte Caps Excess Noise Faulty IGBT Gates Slivers gates out of sync Reflections Transients Power/ Overloading Coupler Vibration , V/Hz (Torque) Excessive Shaft Currents Load Bearing Failure Overheating

Measure multiple (3) signals simultaneously Multiple tools required for total solution
22

Key Apps: Industrial Systems

Industrial Automation, 3-D Input/output/feedback or XYZ axis

3 4
Safety Control
Analog

Feedback Analog/ Digital

2
Process/ Display

Output Condition

Transducers Measurements'

Input
Digital

Problems
Circuit voltage/current overloading Attenuation/Input impedance mismatch Signal fluctuation/drift Conditioning circuits signal integrity Critical signals/test point verification Input/output/feedback timing issues Induced noise and disturbances Random shutdowns/resets

Power Supply

Power Quality Random Interruptions Power Load

Transducer calibration Loop failure isolation

Measure multiple signals (3-Axis) simultaneously Multiple tools required for total solution
23

Top 5 ways to save energy: Top 5 ways to save Boilers

energy:

Boilers

Application:
Boilers, of course, are the heart of steam and hot water heating systems

What to scan:
Refractories Leakage of outside air Boiler casing insulation Fan motors Pumps and Valves

Anticipated savings of professionals:

In boilers, major energy losses typically represent 10 to 20 % of fuel input, depending upon fuel type. Insulation and boiler economizers can reduce these losses.

Steam systems

Working traps will have hot and cold sides Failed-open traps will be hot on both sides

Lastly.....What NOT to do
Four common mistakes and their effects are as follows: Reduce or eliminate best practices >> Shut off HVAC equipment >> Stop developing personnel >> Stop investing in new technology >>

New Technology
Fluke manufactures many Tools & Instruments that can help engineers Execute and Sustain Costs Saving plans
Process calibrators Pressure modules Electrical testers Multimeters and clamp meters Power quality Tools Digital Thermometers Thermal imagers Vibration Tester Etc.

Thermal imaging
is the science of seeing heat patterns using special electronic cameras Rather than seeing light, these remarkable instruments create pictures of heat. They measure infrared (IR) energy and convert the data to images corresponding to the temperature.

Thermal imaging Applications

Thermography covers a broad range of applications: Industrial maintenance Research and development Building diagnostics Fire and security Heath care: human as well as animal Our strength is in the Industrial maintenance segment Fluke brand is recognized and appreciated Focus of distribution channel Here, Thermography ties into the rest of the portfolio and its the biggest segment with high growth expectations volume in industrial is expected to triple when prices come down We will win by focusing on Industrial Maintenance user Focus all activities around Thermography on the Industrial maintenance segment.

Camera Application Overheated Transformer Report

Info:
Image Path Image Date/Time Report Date/Time Temp Unit User Location Target E:\IR00050.ISI Friday, October 29, 1999 11:28:59 AM Tuesday, November 02, 1999 2:56:22 PM Fahrenheit Ron Johnson & Ken Finholdt Owatonna Company Transformer

Data:
Label L1 P1 P2 Emissivity 0.9 0.9 0.9 Background 79.99 79.99 79.99 Average 116.57 349.09 152.71 Std Dev 14.26 . . Max 147.8 . . Min 97.1 . .

Comments:
Transformer in need of repair or replacement. Hot zone near top indicates cooling oil is low.

Poor Electrical Contact Calibration Chamber Power Plug Near Failure

Before Repair

After Repair

nfo:
Image Path Image Date/Time C:\DOCUMENTS AND SETTINGS\ROGER\MY DOCUMENTS\IMAGES\CAL CONNECTOR\IR00038.ISI Monday, April 15, 2002 3:59:54 PM

Excessive Current Examples

High Resistance Connection

3-Phase Connector Before Repair

3-Phase Connector After Repair

150 HP Motor

Compressor for in Store Freezing Units

Label L0 P1 P2 P3 P4 Emis 0.95 0.95 0.95 0.95 0.95 BG 68.0 68.0 68.0 68.0 68.0 Ave 235.10 252.61 239.45 189.05 109.18 SD 1.90 0.00 0.00 0.00 0.00 Max 238.2 252.6 239.5 189.1 109.2 Min 230.9 252.6 239.5 189.1 109.2

Problems here! Caused this problem

Power lines and Sub-stations

Keep in mind the challenges of thermography scans outside!

Convection (wind)

29C

24C

22C

47C

35C

27C

(T = 11C

7.5 m/s wind

(T = 2C

No wind

Photo courtesy of Snell Infrared

Power lines and Sub-stations

Keep in mind the challenges of thermography scans outside!

Mechanical Systems

Steam Traps

Working Delta T = 63F

Failed < 1F

Tank Levels

Troubleshooting Electronic Boards

Well Drilling Head

Thermally evaluating the cooling pattern following an automated welding process Confirming thermal consistency from unit to unit

Thermal Failures

Thermal Testing and Verification

Monitor Hydraulic Operation

Mid-size Jet Engine

Compressor takes ambient air at intake and in an 18 distance, compresses air which increases air temperature to approx 500 degree F. Any leaks: Reduce pressure Reduce engine efficiency Cost user money

Thermography Control Solar panels

Overheated cell <85 C Inspections should be done with as much solar load as possible as the temperature of defective cells will increase with solar load

Flat Silicon panels

Panel without defective cells

Defective cell

Building Envelope
Moisture and air infiltration

Roof Inspection
Water from a leak in a roof membrane is either absorbed by the insulation or runs to cracks between the nonabsorbent insulation Water, once it has entered a roof assembly, may remain for the life of the roof Dry roof insulation has low heat capacitance and heats and cools faster than wet insulation

Bridge Deck / In-Floor Heating

In-Floor Heating continued

Electrical Installation tracing

A Fluke Thermal Imager can sometimes be used to trace electrical installations by the heat generated in wiring

Air Leaks become visible!

Locate exact leak point

Insulation Defects.
A Fluke Thermal Imager can identify areas where insulation is missing or not performing Non-destructive testing

Whats new new ?????? Whats in Thermal Imaging?

Are Fluke Thermal Imagers easy to use?

Yes. If you take pictures with a point and shoot digital camera, you can easily use a Fluke Thermal Imager. Fluke Thermal Imagers can be set either automatic or manual modes, similar to adjustments you might make on a digital camera.

Simply: 1. Point 2. Focus 3. Capture

As long as you have focused the Imager correctly you basically cannot make any mistakes as you can change everything afterwards with the software

What is IR-Fusion ?
IR-Fusion only is available on Fluke Thermal Imagers
Be aware of imitations !

IR-Fusion links the Thermal Image with the Visual Image

Easier to understand what you are looking at * See the context * Read any markers/labels/text * No laser pointer needed Easier to report findings to others * No need to also take a picture with a normal camera Helps you focus the Thermal Imager better * The Thermal Imager is focused correctly when the Thermal and Visual images are completely aligned

Fluke IR-Fusion

During Inspection & Software analysis

We see surface temperatures only

For the most part, we see surfaces However, the heat we are interested in knowing about usually originates from the inside Open enclosure doors, when possible
You cannot see through enclosure doors!

Be sure to comply with existing safety regulations when working around active panels.

Practical Solution.

Use IR Windows..

What is an IR Window?
An infrared window allows a thermal imaging camera to image live electrical installations through a closed panel in safety. It uses an optic made from coated crystal material which transmits infrared radiation as well as visible light.

Can be fitted indoors or outdoors (IP65)

Why use an IR Window?

SAFETY Minimise the risk of arc-flash and serious injury SPEED No shutdown, no isolation, no cabinet opening or panel removal EFFICIENCY Survey carried out at full load, no electrician required to accompany thermographer

How are IR windows used?

Is the optic made of glass?

GLASS

ALUMINIUM

HAWK IR WINDOW

Approvals

Switchgear

Outdoor MV switchgear and transformers

Power station generator feeds

An excellent partnership!

Product overview (Ti25 Ti10 Ti9)

160x120 detector 0.1 (Ti25) NETD -20C to 350C (Ti25)
-20C to 250C (Ti10, Ti9)

Easy-to-use Wide screen display 3.6 Store up to 3000 images (2GB

SD card)

Voice recording (Ti25 only) Smartview 3.1 Local language support 2 year warranty

Fluke Ti32 and TiR32 Delivering Top Performance

Award-winning Ti25/TiR1 Design 320X240 FPA 50mK Thermal Sensitivity (NETD) Expanded Temp Measurement
Ti32: -20C - +600C TiR32: -20C - +150C

Field-installable optional lenses New Features:

High Temperature or Dew Point alarms Transmission correction Enhanced Level/Span adjustment Thumbnail view memory New display viewing options Ultra-Contrast Palette options

Ti32 and TiR32 Accessories

FLK-LENS/TELE1 Infrared telephoto lens FLK-TI-SBC3 LiON Smart Battery Charger

FLK-LENS/WIDE1 Infrared wide-angle lens

FLK-TI-SBP3 LiON Smart Battery Pack

TI-VISOR Visor Accessory

TI-TRIPOD (Late 2009) Tripod Mounting Accessory

New! Smart Battery Packs

More power when you need it On-battery power level check 2 Smart Batteries included Three charging options:
In imager In Two bay charger In imager with optional vehicle adapter

Rugged, reliable design

Ti Product testing.

Operating ambient test

5 days in a chamber with temperatures swinging from 30C to 50C at >90% relative humidity

IP 54 Test : dust
8 hours in a closed chamber with 2kg of talcum powder blown around by a fan

IP 54 Test : water
50 liter of water sprayed on unit during 5 minutes

EMC test :RF and EMF

Expose the unit to radio frequency bursts and strong magnetic fields

Drop test From 2 meter high !!

Play 2m drop test

Proactive or reactive ?
Thermal Imaging can be used both to prevent problems from occurring and to troubleshoot problems when they occur. Thermal Imaging makes the invisible visible and helps pinpoint (potential) problem areas faster than any other measurement tool. A Thermal imaging camera is a TOOL to REDUCE COSTS

Conclusions
You can do this
1. Fluke Thermal Imagers are easy to use, point/focus/capture 2. They will make you more effective 3. This means more in-sourcing instead of outsourcing

You WILL find problems

1. You will solve problems faster 2. You will save money

Your investment is minimal, the payback potential is large You can verify that the problem has really been solved

Conclusions
You can do this
1. Fluke Thermal Imagers are easy to use, point/focus/capture 2. They will make you more effective 3. This means more in-sourcing instead of outsourcing

You WILL find problems

1. You will solve problems faster 2. You will save money

Your investment is minimal, the payback potential is large You can verify that the problem has really been solved

Fluke Process Tools Family

Price

Intrinsic Safe

Pressure Documenting

Loop ProcessMeters

Multifunction

Temperature Performance

Loop Calibration Tools

787 and 789 - Worlds only 1000V IEC1010 Cat III DMMs with 20mA Current Source

Fluke Loop Tools are reliable, rugged and accurate

Required for basic maintenance of analog process loops

707 and 707Ex High Performance one handed operation. Intrinsic safe (707Ex) 715 - Our highest precision portable mA/V source

705 Lowest cost, best in class performance

Fluke 771 mA Process Clamp Meter

New approach to measuring mA loop signals
Measure mA signals without breaking the loop Best in class mA measurement accuracy and resolution, 0.01 mA resolution, 0.2% accuracy Save time and money troubleshooting PLC analog I/O and process loops Detachable clamp with extension cable Dual display with both mA and % of span readouts Measurement spotlight illuminates hard to see wires.

Measure 4-20 mA signals without breaking the loop.

772/773 features
Measure mA signals without breaking the loop just like the Fluke-771 Source and simulate mA signals Power loops with 24V loop supply and measure in circuit mA signals Source 0 to 10V to test devices with 15V or 0 to 10V inputs (773 only) Measure DCV for 1-5, 0 to 10 or 24V loop troubleshooting (773 only) Advanced 4 to 20 mA troubleshooting features (773 only)

Save More Time!

Temperature Tools
724 Temperature Calibrator 712 RTD simulator with measure

Temperature tools range from basic thermometers to precision simulators

Essential tools for anyone who maintains process temperature

714 TC simulator with measure

61, 65, 63, 66 and 68 Non-contact IR thermometers, Imagers and more

725 Multifunction Process Calibrator

Powerful, yet easy to use Simultaneously source / simulate and measure:

mA Vdc RTDs (7 types) TCs (10 types) Frequency, Counts per minute Resistance

Loop power supply Measure pressure with one of 29 Pressure Modules

Pressure Tools
718 Worlds lightest pressure calibrator with built-in field serviceable pump. 1 PSI to 300 PSI

Fluke has one of the largest range of portable pressure tools in the industry
Precise, rugged, reliable

717 (9) pressure range models from 1 PSI to 5,000 PSI

718Ex; Intrinsic Safe Pressure calibration with a CSA I.S. Class I, Div. 2 Group A-D certification

29 highly precise digital modules extend range and capability

Fluke 719 Electric Pressure Calibrator Electric pump makes a difficult task simple
Save time and money

Simple and easy to use Best in class pressure and mA accuracy

0.025% accuracy for pressure and 0.015% for mA Unique value and cost payback proposition Feature rich:
Fully functional loop calibrator Pressure switch test Error% calculation

Compact size and weight Eliminates the hassle of hand pumping

Electric Pump
Pump to 36 or 120 PSI Pump limit feature:
Set pump limits to protect sensitive test transmitters and gauges Set the pressure value for the 719 to stop pumping

Vernier adjuster for fine adjustment Variable relief valve for pressure release Battery life on (2) 9V alkaline batteries:
200 pump cycles to 100 psi, 500 pump cycles to 30 psi

Makes pressure calibration easier

Pressure modules
29 modules with full-scale values from: 0.25 kPa (25 mmH20) to 10,000 PSI (700 bar) 0.05% Accuracy, fully temperature compensated from 0C to 50C
0.025% Reference accuracy

Measures Gage, Absolute, Vacuum and Dual Pressures Single or differential input configurations Interchangeable from calibrator to calibrator
Complete traceability is maintained

Documenting Process Calibrators

Source / measure all process parameters Automatically capture results, date/time user and tag information Eliminates manual transcription errors Supported by multiple Calibration Management Software (CMS) platforms Coupled with CMS complete a paperless documenting field calibration system HART Capability (744)

Measurement mode
Measure Volts DC 0-300V Volts AC 0-300V mA 0-110mA Freq. 1-50Khz TC ENJLKTUBRSC Ohms 0-11,000 RTD Pt100..1000,Cu, Pressure 29 modules Accuracy 0.025% + 0.015% FS 0.5% + 5 counts 0.01% 5 counts + 0.015% FS 0.03 Deg C 0.05% + 5 counts .3 Deg C 0.05% of range

Source mode
Source Volts DC 0-15V mA 0-22mA Freq. 0-50Khz TC ENJLKTUBRSC Ohms 0-11,000 ohms RTD Pt100..1000, Loop Pwr Accuracy 0.01% + 0.005% FS 0.01% + 0.015% FS 1 count 0.2 Deg C 0.01% + 4 counts 0.1 Deg C 24 or 28 volts

Flukes Intrinsically Safe test tools Fluke 707Ex Loop Calibrator Fluke 718Ex Pressure Calibrator Fluke-700PEx pressure modules Fluke 725Ex Multifunction Calibrator Fluke-87VEx Digital Multimeter
Designed for: Instrumentation technicians, engineers and electricians working in classified / hazardous areas.

707Ex Loop Calibrator

mA loop calibrator with ATEX and FM ratings (Class I, Div 2, A-D) One handed tool for loop checks in Ex zones Highest accuracy in this class of tools, 0.015% Stepping, Ramping, Span Check etc. Percent readout, voltage measurement, loop power

Fluke-725Ex Multifunction Calibrator

Intrinsically safe, multifunction calibrator with ATEX and IS ratings * ATEX Ex II 1G EEx ia IIB 171 C * CSA I.S. Class I, Division 1, Groups B,C,D, 171 C mA, voltage, frequency, TC, RTD source and measure functions Pressure switch test function Pressure measurement to 3,000 psi using any of the 8 intrinsically safe Fluke 700PEx Pressure Modules

700PEx Pressure Modules

Pressure module specification (All specifications in % of full span. Specifications reflect a confidence interval of 95 %.)
Range Range/ Model Differential FLUKE-700P01Ex FLUKE-700P24Ex Gage FLUKE-700P05Ex FLUKE-700P06Ex FLUKE-700P27Ex FLUKE-700P09Ex Absolute FLUKE-700PA4Ex High FLUKE-700P29Ex
1

Reference uncertainty (23 3 C) Stabilit y (1 year) Temperature (0 to 50 C) Total1 uncertainty

High2 side media

Low 2 side media Fitting material

Max overpressure (x nominal)

(approx)/ Resolution

Resolution

10 in. H2O/0.01 15 psi/0.001 30 psi/0.001 100 psi/0.01 300 psi / 0.01 1500 psi/0.1 15 psi/0.001 3000 psi/0.1

2.5 kPa/0.002 103 kPa/0.01 207 kPa/0.01 690 kPa/0.07 2070 kPa / 0.1 10 MPa/0.001 103 kPa/0.01 20.7 M Pa/0.001

0.200 0.025 0.025 0.025 0.025 0.025 0.050 0.050

0.050 0.010 0.010 0.010 0.010 0.010 0.010 0.010

0.050 0.015 0.015 0.015 0.015 0.015 0.010 0.020

0.300 0.050 0.050 0.050 0.050 0.050 0.070 0.080

Dry 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS C276

Dry Dry N/A N/A N/A N/A N/A N/A

316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS C276

3x 3x 3x 3x 3x 2x 3x 2x

Total uncertainty, one year for temperature range 0 C to +50 C. Total uncertainty, 1.0 % of full span for temperature range -10 C to 0 C.

2 Dry indicates dry air or non-corrosive gas as compatible media. 316 SS indicates media compatible with Type 316 Stainless Steel. C276 indicates media compatible with Hastelloy C276.

Fluke 87V EX:

One DMM for Ex and Non-Ex Areas

No compromise: 1. The troubleshooting tool for all technicians working in and around hazardous areas 2. Use within the zone with all features and full ATEX rating 3. Use outside the zone with all features, functionality and CAT IV safety 4. One tool to do the job, in and out of the zone. 5. No need to carry more than one DMM

The New Industrial Standard

Low pass setting frequency response for Adjustable Speed Motor Drive troubleshooting. Built in thermometer thats easy to use Holster with test lead storage and magnetic hanger capability Rated for 600V CAT IV and 1000C CAT III Measure voltage & current unbalance Frequency, V/Hz ratio, DC Bus measurements, ac ripple, static check of converter diodes and inverter transistors Measure incoming motor supply voltage & current Use with Fluke i400 Current Clamp (CAT IV) accessory for accurate current measurements even on noisy variable speed motor drives

The 87V Ex DMMs are the general purpose tools that every industrial technician can have on the spot, always, everywhere

Fluke s Approach to rotating machinery maintenance

Early Indicators of Machine Health

Point where failure starts to occur

Changes in Vibration P-F Interval 1-9 months

Wear Debris in Oil P-F Interval 1-6 mos

P P = Potential Failure

P1

IR Thermography P-F Interval 3-12 wks

P2 P3 P4 P5
Quantitative PM P-F Interval 5-8 wks

Audible Noise P-F Interval 1-4 wks

Heat By Touch P-F Interval 1-5 days

P6

The P-F Curve, Adapted from John Moubrays book Reliability Centered Maintenance II

F = Failure

Customer concerns

No historical data available Easy to use Quick measurements Diagnosis on site Lets first have a look what 810 is about..

Flukes approach

Flukes approach, Set Up

In Set up , the machinery must be configured

Flukes approach, Set up

Rotating speed Enter manually Measure

Dont guess, be sure!

Flukes approach, Measure

Sensor position must be entered 810 converts XYZ to Tangential Radial Axial

Flukes approach, Measure

Flukes approach, Measure

Flukes approach, diagnose

Flukes approach, diagnose

Applications
Applied to standard machinery Detects
* * * * Looseness, unbalance, bearing condition Misalignments

Fluke 810 Vibration Tester Any Questions?

Thanks for your attention!