TOTAL QUALITY MANAGEMENT AT BISLERI INTERNATIONAL PVT. LTD.

By111 Karan Paleja 117 Nehal Khosla 211 Manu Shrivastava 218 Krutik Dedhia 219 Atharva Oswal 318 Dishank Shah 322 Farhan Tariq

Contents
       

About Bisleri ISO 22000 Plant Layout Departments in the plant Planning for Production Function Production System Model Production Process Conclusion

About Bisleri


Mineral Water was first introduced in Mumbai in glass bottles in 1965 by Bisleri Ltd., a company of Italian origin.

This company was started by Signor Felice Bisleri. Parle bought over Bisleri (India) Ltd. In 1969. It started bottling Mineral water in glass bottles under the brand name 'Bisleri'.

Bisleri have 8 plants & 11 franchisees all over India. 60% market share of the organized market. Bisleri has developed 8 unique pack sizes to suit the need of every individual.

Bisleri have 50ml cups, 250ml bottles, 500ml, 1L, 1.5L, 2L which are the non-returnable packs.

5L, 20L which are the returnable packs.

Bisleri International Pvt. Ltd. It is a medium scale company and it manufactures and sells Packaged Drinking Water

Bisleri Water is put through multiple stages of purification, ozonised & finally packed for consumption.

It has Rigorous R&D & quality controls. Strict hygiene conditions are maintained all over the plant. It follows ISO 22000 standards.

ISO 22000


ISO 22000 is a standard developed by the International Organization for Standardization dealing with food safety.

This is a general derivative of ISO 9000. A management system designed to enable organizations to control food safety hazards along the food chain in order to ensure that food is safe at the time of consumption.

Key elements

ISO 22000:2005
Interactive Systems Approach Pre-requisite Communication Programs to FSM HACCP Principles

Control Food Safety Hazards

Process Approach

Act improve Plan How to What to do?

next time? How to do it?

Check Do was Did things happen Do what

according to plan? planned

A desired result is achieved more efficiently when related resources and activities are managed as a process.

Benefits


Overcomes many of the limitations of traditional approaches to food safety control.

Potential to identify all conceivable, reasonably expected hazards.

 

Capable of accommodating the changes. Help to target or manage resources to the most critical part of the food operation.

Can promote international trade by equalizing food safety control and by increasing confidence in food safety.

Plant Layout
Manu

Departments in the plant

Farhan

Planning for Production Function

 

Material:-80% of the value of the output. Materials required are:1.Raw water. 2.HDPE. 3.LLDPE. 4.PET. 5.Recycled PET granules. 6.Cartons. 7.Stickers.

Methods Machines and Equipment:-

1.Injection moulding machines. 2.Blow moulding machines. 3.Automatic Filters.

 

Routing:-Transport is minimum. Semi furnished product is blown, filled & sealed, now ready for delivery.

Estimating:1. Market surveys. 2.Past trends.

Loading & Scheduling. Scheduling:-gurantees observation of delivery times. Loading:-gurantees maximum utilisation of available facilities.

Dispatching:-refers to the actual issuing of order for performing operation in different sections or units.

Follow up:-Marketing people visit retailer, wholesaler, distributor for their complaints.

Inspection:-Integral aspect of quality control program.

Evaluation:-Important link between control and future planning.

Presented by: Nehal Khosla (117)

Quality control subsystem

Bisleri has implemented every measure to produce the safest product possible with the motto being PLAY SAFE for several years. Quality of every single raw material that goes into the products are minutely inspected. Caps of all the bottles are tamper proof so when the consumer buys a Bisleri product he ensures that the product is untampered. production process of Bisleri is such that a human hand never touches a Bisleri product. 24 hours quality checking so that no defective product reaches the consumer.

Inputs

Environment
Technological: - Bisleri believes in keeping up Legal: with times - comes under the FDA - Has automatic Injection - follows the standards of BIS Moulding Machine to increase -ensuring its quality and the public their production capacity 3 folds. perceive the right image of being - Has 2 automatic Blow Moulding 100% safe. Machines.

Inputs contd..

Market
Competition
- In 1992,Bisleri enjoyed almost a complete monopoly. - Companies like Pepsi and Coco cola have entered the market. - Giving tough competition with brands like kinley and Aquafina.

Customer Device
- Bisleri has become a household name to the extent that people instead of calling it packaged water are calling it Bisleri. - This itself is a great achievement for any brand.

Inputs contd..

Material - Raw water is obtained from bore wells. - Bottles made from polymers like HDPE, LLDPE and PET.

Personnel - Bisleri requires mostly skilled and semi skilled labourers. -The skilled labourers include production and plastic engineers.

Capital Assets - Has got 14 injection moulding machines. - 2 automatic blow moulding machines and 4 semi automatic blow moulding machines. -Has 2 plants located side by side for production purposes.

Primary Resources

Inputs contd..
Conversion Subsystem Physical
Parle Bisleri is considered to be a manufacturing unit as it manufactures the semi finished product i.e. bottles and caps and also produces the finished products.

Exchange Services
The distribution network of Bisleri is maintained by its distributors and wholesalers. To supply to big corporates they have their own distribution network.

Outputs
The final output is we get clean pure drinking water in bottles of different sizes according to the needs of the consumers.

Production process

Conclusion
Krutik

PLANT LAYOUT