HAND TOOL SAFETY

Carry with sharp point downward Pass handle first Wear eye protection with striking tools Do not use broken tools Keep tools properly sharpened Pull wrenches, don t push them Keep tools and material off the floor

ELECTRIC POWER TOOL SAFETY

Keep cord and tool dry at all times Be sure switch is off before plugging the tool in Remove chuck key from drills immediately after use Wear eye protection If conditions are dusty, wear a dust mask After turning machine off hold it firmly until it comes to a dead stop Keep cord away from blades and moving parts

TOOL KNOWLEDGE
Knowledge of tools & equipment
If you are not familiar with the tool or machine, do not use it!

State of Mind
If you are not awake or focused on the work, don t attempt it

Avoid Distractions
NEVER look away from your work when operating a power tool NEVER leave a machine running unattended

Bottom line: If in doubt, ask a Team Mentor or Moderator

SAFETY GLASSES
Safety glasses protect your eyes Must have an ANSI Z87-1 rating Mandatory
when working with all tools when working on any bot when in any area where a warning sign is posted

Safety glasses are cheap eyes are priceless!

PROPER CLOTHING & FOOTWEAR Wear clothing that fits the

work No open-toed shoes No long loose hair No loose robes, etc.

HOUSEKEEPING RULES
Keep the Work Area clean!
Keep the floor free of scraps and oil Sparks can ignite scraps and sawdust Remove all cuttings and chips by using brushes or pliers, never by hands Water conducts electricity
If the work surface is wet, you have a problem Always keep hands and tools dry

THE BEST TOOL IS ONE THAT

Fits the job you are doing Fits the work space available Reduces the force you need to apply Fits your hand Can be used in a comfortable work position It is safe in all aspects

HAZARDOUS EXPOSURES

Awkward postures Postures that strain the neck, shoulders, elbows, wrists or back. Also, bending, stooping, twisting and reaching.

HAZARDOUS EXPOSURES

Contact pressure Pressure from a hard surface, point, or edge on any part of the body.

HAZARDOUS EXPOSURES

Power Grip The hand grip that provides maximum hand power for high force tasks. All the fingers wrap around the handle.

HAZARDOUS EXPOSURES Pinch Grip The hand grip that provides control for precision and accuracy. The tool is gripped between the thumb and the fingertips.

KNOW YOUR JOB Think about the job you will be doing. Tools are designed for specific purposes

KNOW YOUR JOB

Cutting, pinching gripping tools: pliers snips cutters

KNOW YOUR JOB Striking tools Hammers Mallets

KNOW YOUR JOB Driving tools Screwdrivers Hand wrenches Nut drivers T-handle wrenches

KNOW YOUR JOB Struck or hammered tools Punches Chisels Nail sets

KNOW YOUR JOB

For POWER tasks consider: Single-handle tools with a handle diameter 1 inches to 2 inches

KNOW YOUR JOB For POWER tasks consider: OPEN GRIP SPAN not more than 3 inches CLOSED GRIP SPAN not less than 2 inches

KNOW YOUR JOB For PRECISION tasks consider: Single-handle tools with handle diameter to inch.

KNOW YOUR JOB

For PRECISION tasks consider: OPEN GRIP SPAN not more than 3 inches CLOSED GRIP SPAN not less than 1 inch

LOOK AT YOUR WORK SPACE

Awkward postures may cause you to use more force. Select a tool that can be used within the space available

LOOK AT YOUR WORK SPACE Awkward postures may cause you to use more force. If you work in a cramped space it is better to use a shorter tool that fits within the work space.

IMPROVE YOUR WORK POSTURE

The placement of the work piece will affect your postures in the: Shoulder Elbow Wrist Hand Back

IMPROVE YOUR WORK POSTURE

Choose a tool that requires less continuous force and awkward postures. The right tool will not cause pain and fatigue, because your body parts will be relaxed.

SELECT THE TOOL

Single-handle tools for POWER tasks: 1. Tool must feel comfortable with a handle diameter 1 inches to 2 inches.

You may increase the diameter by adding a sleeve to the handle

SELECT THE TOOL Single-handle tools for PRECISION tasks: 2. Tool must feel comfortable with a handle diameter inch to inch.

SELECT THE TOOL

Double-handle tools (pliers-like) for POWER tasks: 3. Tool with a grip span at least 2 inches when fully closed and no more than 3 inches when fully open.

When continuous force is required, consider using a clamp, a grip or locking

SELECT THE TOOL

Double-handle tools (pliers-like) for PRECISION tasks:

4. Tool with a grip span that is not less than 1 inch when fully closed and no more than 3 inches when fully open.

SELECT THE TOOL

Double-handled pinching, gripping or cutting tools: 5. Handles spring-loaded to return the handles to the open position.

SELECT THE TOOL

6.

Select a tool without sharp edges or finger grooves on the handle.

SELECT THE TOOL

7.

Select a tool that is coated with soft material.

Adding a sleeve to the tool handle pads the surface but also increases the diameter of the grip span of the handle.

SELECT THE TOOL

8.

Select a tool with an angle that allows you to work with a straight wrist.

Tools with bent handles are better when the force is applied horizontally (same direction as your straight forearm and wrist)

SELECT THE TOOL

8.

Select a tool with an angle that allows you to work with a straight wrist.

Tools with straight handles are better when the force is applied vertically.

SELECT THE TOOL

9.

Select a tool that can be used with your dominant hand or with either hand.

SELECT THE TOOL

For HIGH FORCE tasks: 10. Select a tool with a handle length longer than the widest part of your hand usually 4 inches to 6 inches

Make sure the end of the handle does not press on the palm of your hand.

SELECT THE TOOL

11.

Select a tool with handles that have a non-slip surface for a better grip.

Adding a sleeve improves the surface texture of the handle. Make the sleeve fit snugly during use.

SPARK RESISTANT TOOLS Around flammable substances, sparks produced by iron and steel hand tools can be a dangerous ignition source. Where this hazard exists, spark-resistant tools made from brass, plastic, aluminum, or wood will provide for safety.

WHAT DO THE FOLLOWING PICTURES HAVE IN COMMON?

They all involved hand tools, BUT the right procedures or best work methods were not always followed

RESULTING IN
THIS! THIS! OR EVEN THIS!

REMEMBER

DO NO BECOME THESE PICTURES!

HAND TOOL INJURY PREVENTION

Some real life accident causes

Using the wrong sized spanners for the job. Attempting to lift too heavy weight Using a spanner or wrench as a hammer. Handling round objects leading to pinching, crushing Hammering on ring spanners. Over reaching to do a job and the spanner slipping. Flying objects from tools in bad condition. Tools falling from heights. And many many more !

POWER TOOLS PRECAUTIONS

Don t carry portable tools by the cord Don t use electric cords to hoist or lower tools Don t yank cord or hose to disconnect it Keep cords and hoses away from heat, oil, and sharp edges Replace damaged cords immediately!

ABRASIVE WHEELS AND TOOLS

May throw off flying fragments

Equip with guards that:  Cover the spindle end, nut, & flange projections  Maintain proper alignment with the wheel  Don t exceed the strength of the fastenings Guard so that a minimal amount of the wheel is exposed

RADIAL SAW GUARDING

Radial arm saw equipped with an upper and lower blade guard

Guard to prevent the operator from coming in contact the the rotating blade

Hand Protection (Gloves)

The following topics will be covered:
Hand

Hazards

Types of Gloves Limitations Use and Care Chemical-resistant gloves

YOUR HANDS

Your hands don t take them for granted

Human hands are unique and one of our greatest assets. Can you imagine not being able to work with your hands? Hand injuries can vary from minor cuts or irritation to amputations.

HAND INJURIES A hand injury can ruin your day or your life

20% of disabling workplace injuries involve the hands. Hand injuries include cuts, burns, fractures, amputations, nerve damage and dermatitis.

Skin irritation, dermatitis and even poisoning can occur by handling chemicals with bare hands.

HAND PROTECTION

Gloves can protect hands from the following:

knives, sharp edges, splinters

chemicals

blood & bodily fluids

excessive vibration Hot objects electricity extreme cold

TYPES OF GLOVES

There are many types of protective gloves

Leather gloves protect your hands from rough surfaces.

Special insulated gloves can provide protection from hot objects. Cut-resistant gloves prevent or reduce cuts from knives or sharp edges.

TYPES OF GLOVES

Anti-vibration gloves reduce the effects of excessive vibration from hand-tools and machinery.

Disposable gloves protect against blood and germs in healthcare.

Various kinds of chemical resistant gloves prevent contact with chemicals.

ELECTRICALLY INSULATED GLOVES

Certified Linesmans Gloves

These specialty gloves are used to handle live wires or energized electrical equipment. They must be electrically tested every 6 months. They cant be used if not tested within past 12 months. Check for obvious signs of wear or holes before using.

GLOVE LIMITATIONS

 Gloves  Some  Gloves

can get caught in rotating machinery.

people are allergic to latex gloves.

can actually cause more problems if chemicals get inside glove. can fail in conditions of extreme temperatures, high mechanical force, high vibration or handling extremely harsh chemicals.

 Gloves

Glove Size & Fit

Gloves come in many sizes. Use properly fitting gloves that give you the needed dexterity.

Too big

A better fit

GLOVE USE & CARE

Your hands should be clean before using gloves.

Fabric and leather gloves should be cleaned regularly or discarded.

Latex gloves should not be used by latex-sensitive people.

GLOVE USE & CARE

Some common-sense rules about gloves

Replace gloves if they have cuts, tears, holes or defects.

Make sure gloves are the right length for the job.

GLOVE USE AND CARE

Use the right glove for the job

Dont use fabric or leather gloves to handle liquid chemicals.

No!

Yes!

CHEMICAL RESISTANT GLOVES

The following slides cover chemical-resistant gloves for employees who use them.

CHEMICAL HAZARDS

The kind of chemical determines the hazard

Corrosives will burn or irritate the skin Solvents will dry the skin out, may irritate, burn or blister, some are absorbed into the body Pesticides absorbed into the body Other chemicals a variety of effects

CHEMICAL-RESISTANT GLOVES

Facts
Chemical-resistant gloves are not totally chemical-proof Chemicals will eventually penetrate the gloves over time. Chemicals will also break down (swell, crack or weaken) the glove material over time. The thicker the glove, the more resistant it is to chemicals.
Thick is better than Thin

CHEMICAL-RESISTANT GLOVES

Chemical glove selection

No single glove material will protect against all chemicals. Gloves are selected according to the type of chemical. Good chemical gloves are made of Viton, butyl, nitrile, neoprene, PVC or PVA or combinations of these.

CHEMICAL-RESISTANT GLOVES

Using chemical-resistant gloves

You should know what chemical you are handling and how long the gloves will keep the chemical out. Throw away gloves whenever degradation is visible or you know chemicals have leaked inside. When handling highly toxic chemicals, two layers of chemical-resistant gloves can provide additional protection.

REMOVING CONTAMINATED GLOVES

Remove contaminated gloves safely and properly

Badly contaminated gloves are impossible to clean. Removal should be done in a way so that the bare hands do not touch the outside of the gloves.