Customer requirements Standard Annal Audit plan Plan accreditation Agree Standard not exist Plan agree Not

standard

To departments

Annual plan Auditor training Stock product purchasing Audit Acc., to plan No
Non conforming Found

Holding store
receiving To customer
vendors Evaluation

Not ok
If returned
Analysis the returned

Audit Report

Inspect

70 % > Exclusion

> 70 % OK

Safe Document

Accept

Report C . A

stores Audit report Discharge from stores acc. To orders Calibration plan

Loading machines Determine metting M.R Determine metting Quality committee

Training

Apply acc. to plan

Documents Ok

Not ok
Calibration

Analysis the rejection

Not ok
Inspect

Ok

Sticker
Reports & distribute Documents

Add to stores
Segregation

Follow. C.A & P.A Final ass., not ok

2nd follow up

ok
closed
Non conforming

Not ok
Inspect

ok

Safe Document

not ok

ok
Closed report

Repair Not ok

M.R

scrap scrap

Ok

Complete product store

Safe Document

CONTROL OF NON CONFORMING PRODUCT AND MATERIAL ( QP 8.3 (

start

Non conforming

Rejection report

Non conforming

Decision

Repair Scrap Scrap

Decision

Concession Quality board Classification

U.A.I

accept Primary Material steel` Brass secondary decision Design board

Venders

Scrap store

casting

Accept

scrap

scrap

INTERNAL QUALITY AND QUALITY AUDIT SYSTEM QP 8.2.2

Annual Audit plan

Accreditation from M.R & V. Ch

Distribute

Apply the audit acc., to plan

Inform the departments

Auditing

Audit report

Ok

Result

Non conforming

Report & C.A

Audit report

MANAGEMENT REVIEW QP 5.6

Determine metting

M.R

Determine metting agenda

Distribute members

Metting

Report & distribute

Follow up C.A & P.A

Quality system process QP4.2.1

Request for procedures instructions and draft

Review & discuss

No

Approve draft Yes Final copy

Accreditation

Printing & issue

Distributed

Control of record (QP4.2.4)

start

Identify the records

Indexing records

Safe records

After safe duration

Suitable placess

Execution

End

PREVENTIVE ACTION QP 8.5.3

start

Board every 4 month

Determine problems for studding

Report M.R

Follow up

End

CORRECTIVE ACTION (QP8.5.2)

start

Corrective action request

Quality assurance

Corrective action board

Study case / C.A / responsible

Follow up for C.A.

OK M.R NOT OK Q.A for safe M.R

End

Quality committee agenda

CONTROL OF MEASURING AND TEST EQUIPMENT QP 7.6/1

Annual plan

Monthely plan

Recived

Calibration

accept

Division

stiker

stiker

Departments

Segregration store

Acc. To plan

INSPECTION & TESTING QP 8.2.4/1

start

Inspection
Reject Non conforming Accept

Add to store

Production

Reject

Inspection
accept
Production

Final assy., Reject

Inspection
accept Add to complete product store

INSPECTION AND TEST STATUS QP 8.2.4/3

start

Inspection
Accept

Non conforming

Yellow card

scrap

Decision

Concession

Repair

scrap Red card Decision

Accept

Green card

ANALYSIS OF REJECTION QP 8.4/1

Analysis of rejection

Cottect data record the defects

Record percentage

Analysis the defects

monthely report

Quality committe

ANALYSIS OF RETURNED PRODUCTS QP 8.4/1

Analysis of Retuned

Recive returnes from receiving inception

Inspect returnes

Classify returnes/ customer

Analysis the defects

Monthely representation

Represent the returnes as products

Compare vest, defects customer /ass.,

Show Q.M

Show to Q. committee

Training needs Feed back department

Competence, awareness and training QP 6.2.2

Classify training needs

Collect T.Ns

Memo to V.ch Not ok

Ok Training plan

Implementation

Inform departments

External

Internal

Connect to Ex. trainners

Follow up the trainners Not ok

Inform trainners

Evaluation Ok

Follow up Not ok

Ok Records