Microcontroller based three phase torque motor controller

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By: Dave SanketKumar V. Patel Kurvin U. Raval Udit A.

Internal Guide: Mrs. Niti Gupta External Guide: Mr. Ritesh Patel

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Information about company

Established inthe year1982 by Mr. M.R. Tilwalli. Started with repairs & maintenance of older systems. The flagship product of the company :Torque Motor Controller . Later the company started making products like Thyristorized DC Drive, Vibrator FeederControllers, Timers, SSRs, other Machine Dedicated Controls,etc. 4/18/12 Now, it has emerged as the leading system

Product Information Torque Motor controller

It is Flagship Product of company Single pot control instead of triple pot Digital Display is provided to indicate actual motor current Power ON/OFF switch for unit Ideal for Center Shaft winders

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phase torque motor controller, used for controlling torque of an induction motor. In three phase torque motor controller a conventional Potentiometer (POT) is used 4/18/12 to control torque of the

IDP IDP is based upon three

Motor Current Transformer

Firing Angle circuit Display

Pot gets defected due to internal noises

Step down Transformer Triple ganged POT 100k

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3 Phase Input

motor Firing angle circui t

Microcontro ller

Zero
crossing

detect or

Current transform er

switches

ADC 4/18/12

Display

Present Design

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Problem due to POT Controlling is done with Single pot control instead of

triple pot on single shaft. Because of it structure problems are occurring which causes wear and tear problems. Motor is still running due to internal noises even if at zero reference.

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Overview

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Zero crossing detector

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Simulation of ZCD

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Triggering Pulses Using Microcontroller

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start

N o

Wait for external INTR 1

Ye s
If S3= 0 Ye decrease delay& enable Extr Intr 0

If S1=od Ye d

s
If S2= Ye 0

N o

N o

Increase delay& enable Extr Intr 0

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Fire gate pulse acc. to delay wrt ZCR

Firing Circuit of TRIAC

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Relation between delay and firing angle Ac cycle frequency= 50Hz Time period for 1 cycle=1/50Hz=20ms
Time period of half cycle =10ms 10ms=180 Degree 1ms=18 degree So delay of 1ms gives firing angle of 18 degree

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Current Display Using ADC

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Benefits from the project Reduction in the price Better efficiency

Flexibility Additional features Accuracy

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Thank you.
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