XY DNG NH MY SA CHUA

UNG HNG TRI CY NNG

SUT 200.000L/NGY

A. Quy trnh cng ngh v tnh cn bng nguyn

vt liu
I. S quy trnh cng ngh
Sa bt

Du b

Mui

Hon nguyn

Sa chua ung

Rt sp

Lc

ng ha 2

Gia nhit

Thanh trng 2

ng ha 1

Thanh trng 1

Lm lnh

hon nguyn

Hng liu

Phi trn

Cy ging

Ln men

siro

Yu cu v nguyn liu:
1. Sa bt gy
Tiu chun sa bt gy (SMP): l sn phm tch t
sa ti bng phng php sy tch gn nh hon
ton nc (4% m)
S dng sa bt c u im

Ch ng trong sn xut
Gim gi thnh

ng gi trong bao b kn 25kg/bao, bao c kh nng

chng thm cao

2. Du b
c sn xut t m sa v c nhiu
loi, dng tiu chun ha hm bo
trong sa hon nguyn
C 2 loi: du b 99,5% bo v bo
nguyn cht (AMF 99,9%)
Ta s dng AMF: ng gi trong thng
200l, c np kh N2 ngn chn s oxi
ha du m
3. ng RE ng gi bao 50kg, bao b 2
lp

II. Tnh cn bng nguyn vt liu

Bng 1: lch sn xut ca nh my

Thng

S ngy lm

Ca/ngy

Ca/thng

25

75

21

63

27

81

25

75

25

75

26

78

27

54

25

50

10

26

52

11

26

52

12

27

54

Tng

280

709

 Mt nm sn xut 11 thng, ngh thng 8

sa cha, bo tr thit b (thng 8 l
nh ma ma)
Mt nm lm vic 280 ngy
Mt ngy lm 3 ca, mi ca 8h, ring thng
7, 9, 10, 11, 12 lm 2 ca ( ph thuc vo
ngun nguyn liu)
Nng sut 200.000 lt/ngy tng ng
220 tn/ngy
Nng sut sn phm theo ca: 73,33 tn/ca

Bng 2:Gi thit tiu hao qua tng cng on

STT

Cng on

Tiu hao(%)

Hon nguyn

0,5

Lc

0,2

Gia nhit

0,3

ng ha 1

Thanh trng 1

0,5

Lm lnh

0,1

1,5

Cy ging

0,5

Ln men

10

Phi trn

1,5

11

Thanh trng 2

0,5

12

ng ha 2

13

Rt sp

Tnh cn bng vt cht

- Lng sn phm u ra l: G0 = 73,33 tn/ca
- Lng sa trc khi rt hp
G1 =G0 .

100
100
=73 ,33 .
=74 ,82
100 2
100 2

(Tn/ca)

- Lng sa trc khi ng ha 2:

G2 =G1.

100
100
= 74 ,82 .
= 75 ,57 (Tn/ca)
100 1
100 1

- Lng sa trc khi thanh trng:

G3 =G2 .

100
100
= 75 ,57 .
= 75 ,94 (Tn/ca)
100 0,5
100 0,5

- Lng sa trc phi trn:

G4 =G3 .

100
100
= 75 ,94 .
= 77 ,09 (Tn/ca)
100 1,5
100 1,5

- Hng liu dng 1,7% so vi lng sa ln men:

1,7
77 ,09 .
=1,31
100

- Qu trnh cho nguyn liu hao ht 1% ->lng hng

liu thc t dng l:

100
1,31 .
=1,323
100 1

- Hng liu b sung vo sa dng dung dch 30% cht

kh
Gi a l lng nc cn ha tan hng liu, ta c:

1,323
.100 = 30 a = 3,087
a + 1,323
- Lng nguyn liu lng cn dng l:

3,087 + 1,323 = 4,41

- Lng ng Saccharose c trong sa cha c l

5,3% cht kh:
5,3
=4,085
100
- Lng nc ng 17% l:
77 ,09 .

100
4,085 .
17

=24 ,02

- Qu trnh cho nc ng vo thng tiu hao 1% ->

lng nc ng thc t cn b sung:
100
24 ,02 .
=24 ,26
100 1

Ta b sung nc ng 17% c pha long t siro 70%.

Gi b l lng siro 70% cn pha thnh nc ng 17%:
70

17
17

53

b
=
c

Vi c l lng nc cn dng: c= 3,177b

- Qu trnh trn hao ht 1%:
100
b + c = 24 ,26 .
= 24 ,50
b = 5,95 (tn/ca)
100 1
- Lng nc cn dng:
c = 3,117 .5,95 =18 ,54 (Tn/ca)
-

Lng ng Saccharose dng nu siro ng 70% l (ly hao

ht 5%):
70 100
100
5,95 .
.
.
= 4,39 (Tn/ca)
100 100 5 100 0,3

- Lng sa trc phi trn:

G4 = 77 ,09 24 ,26 4,41 = 48 ,42

(Tn/ca)

Trong :
24,26 (tn/ca) nc ng 17%
4,41 (tn/ca) hng liu dng lng
- Lng sa trc ln men:

100
100
G5 = G4 .
= 48 ,42 .
= 49 ,40 (Tn/ca)
100 2
100 2

- Trong qu trnh ln men, ng Lactose trong sa ln

men lactic nn lng cht kh b tiu hao:

C12 H 22 O11 .H 2O 4CH 3 CHOH COOH

Khi acid trong sa t 80-100oD th casein trong sa b ng t

chn acid l 90oD tng ng lng acid l:

90 .10
-

Hiu sut phn ng l 95%

360 vkl phn t Lactose ngm nc => 4.90 n v Lactic
vy lng Lactose tiu hao:

0,404 .
-

49 ,4
.
=0,404 (Tn/ca)
1,1

360 100
.
=0,404 (Tn/ca)
4.90 95

Lng ng Lactose 98% cn b sung (hao ht 1%):

100
100
0,404 .
.
=0,416 (Tn/ca)
100 2 100 1
Lng men dng:

4
100
49 ,4.
.
=1,98 (Tn/ca)
100 100 0,5

G6 =49 ,90 1,98 =47 ,42 (Tn/ca)

- Lng sa vo giai on :

100
100
G7 = G6 .
= 47,42.
= 48,14 (Tn/ca)
100 1,5
100 1,5

- Lng sa trc lm lnh:

G8 = G7 .

100
100
= 48,14.
= 48,19 (Tn/ca)
100 0,1
100 0,1

- Lng sa trc thanh trng ln 1:

G9 = G8 .

100
100
= 48,19.
= 48,4 (Tn/ca)
100 0,5
100 0,5

- Lng sa trc ng ha 1:
G10 = G9 .

100
100
= 48,4.
= 48,9
100 1
100 1

- Lng sa trc gia nhit:

G11 = G10 .

(Tn/ca)

100
100
= 48,9.
= 49,07 (Tn/ca)
100 0,3
100 0,3

- Lng sa trc lc:

100
100
G12 = G11.
= 49,07.
= 49,16 (Tn/ca)
100 0,2
100 0,2

- Lng sa trc hon nguyn:

100
100
G13 = G12 .
= 49,16.
= 49,4 (Tn/ca)
100 0,5
100 0,5

- Thnh phn sa hon nguyn gm 6% bo, 23% sa bt

v 71% nc
- Lng bo cn b sung:
49 ,4.

6
= 2,964 (Tn/ca)
100

23
= 11,362 (Tn/ca)
- Lng sa bt nguyn liu 49,4.
100

- Lng nc cn cho qu trnh hon nguyn:

49 ,4.

71
= 35,074 (Tn/ca)
100

Bng 3: tng kt nguyn liu sn xut sa chua ung

hng tri cy trong 1 ca ( tn)
Nc hon nguyn

35,047

Nc ha tan nguyn liu

3,087

Nc nu siro

18,54

Sa bt gy

11.362

AMF

2,964

ng RE

4,39

Hng liu

1,323

Lactose

0,416

Men

1,98

- Tnh s lng bao b:

sa chua c rt vo bao b hp giy 180ml
S hp giy s dng trong 1 ca:
1 1
200000. .
= 370370 (hp/ca)
3 0,18

- Lng ng ht cn dng l:370370 (ng/ca)

B. Tnh thit b
I. Thng hon nguyn
Thng hon nguyn (tank) c dng tr ng,y chm cu,v bng thp khng
g,pha trn thng l ng c gn vi cnh khuy nm st y.
Gi D l ng knh tank.
Ho l chiu cao ca thn tank
h l chiu cao phn chm cu
D
r l bn knh chm cu: r = 2
H=1,3D
h=0,3D
Chiu cao ton thit b l H
Gi Vhn l th tch thng hon nguyn
Vtr l th tch thn hnh tr
Vcc l th tch chm cu
Vhn = Vtr + Vcc , trong
Vtr
Vcc

.D 2 .H 0 3,14 .D 2 .1,3D
=
=
= 1,0205 D 3
4
4

D
2
2
2
= h(h + 3r ) = .0,3D ( 0,3D ) + 3 = 0,13188 D 3
6
6
2

3
3
3
Vhn =1,0205 D + 0,13188 D =1,15238 D

Ly D = 1 (m)
Vhn = 1,15238 . 1 = 1,15238 (m3)
H0 = 1,3 (m)
h = 0,3 (m)
H = 1,9 (m)
Mt ca lm 8h, 1 m hon nguyn l 20 pht
8.60
S m cn hon nguyn / ca : 20 = 24 (m/ca)
Lng sa cn hon nguyn
l 49400 Kg/ca
49400
i sang th tch: Vd = 1,04.103 = 47,5 (m3/ca)
Chn h s cha y l 0,9 => s thng (tank cha) l:
n=

47 ,5
=1,9 < 2
24 .1,15238 .0,9

bo m sn xut v v sinh ta chn 3 thng, kch thc

1x1,9 (m)

II. Thng cha nc nng dng cho hon nguyn

- Chn D = 1 (m)
=>Ho = 1,3 x D = 1,3 (m)
h = 0,3 (m)
H = 1,9 (m)
Vcha

= 1,15238 .D 3 = 1,15238

(m3)

- Lng nc nng cn dng l: 35074 (Kg/ca) = 35,074 (m3/ca)

- Trong 1 ca c th nu 10 m nc nng. Chn h s cha y l
0,9 th s ni:
35 ,074
n=
=3,38 < 4
1,15238 .0,9.10

=>chn 4 ni

III. Thng cha AMF

- Chn D = 0,834 (m) => VAMF

= 0,375 . .D 3 = 0,684 (m3)

H o =1,3D =1,0842 (m)

- h = 0,3D = 0,2502 (m)
- H = 1,9D = 1,5846 (m)
- Lng AMF cn dng cho 1 ca i t Kg/ca sang m3/ca:
2946
= 3,257
3
0,91 .10

(m3/ca)

Lng AMF cha trong thng s dng trong 1/3 ca. chn h s
cha y l 0,9. s thng AMF l:

n=

Chn 2 thng

3,257
= 1,76 < 2
0,684.0,9.3

IV. Thit b thanh trng, lm ngui

Chn thit b thanh trng dng tm Alpha laval
- Nng sut: 2000 lt/h
- Nhit : 90-92oC
- Thi gian thanh trng: 5 pht
- Nhit nc mt: 8-10oC
- Tiu th nc lm mt: 15 m3/h
- Tiu th hi: 120 Kg/h
- Hiu sut s dng hi: 82%
- in nng tiu th: 12KW
- Kch thc: 1980 x 1110 x 1550 (mm)

Lng dch sa cn a vo thanh trng l:

- Ln 1:
48400
= 44444 ,4
1,089

S thit b: n =

44444,4
= 2,77 < 3
8.2000

chn 3 thit b

75940
= 69733 (lt/ca)
- Ln 2:
1,089
69733
=> n =
8.2000

=4,3

chn 5 thit b

V. Thit b ln men: bn dng tr ng, y hnh nn

- Chn D = 2 (m) => Vtm = 0,375D 3
= 9,42 (m3)
- Ta tnh c kch thc thng
Ho = 1,3D = 2,6 (m)
h = 0,3D 0,6 (m)
H = 1,9D = 3,8 (m)

- Lng sa ln men i t Kg/ca sang lt/ca:

49400
= 44,9
3
1,098 .10

- Thng phi ln cha sa ln men trong 3h, vy trong 1 ca

ta thc hin 2,7 m/ca. Chn h s cha y l 0,9; S thng l:

49,9
n=
= 2,17 < 3
9,42.0,9.2,7
- Chn 3 thit b

VI. Thit b cha men: l thit b hnh tr, y hnh nn, bn trong
c cnh khuy
Chn D = 1 (m) => Vmen = 0,375 ..D 3 =1,1775
Ta tnh c kch thc:
Ho = 1,3D = 1,3 (m)
h = 0,3D = 0,3 (m)
H = 1,9D = 1,9 (m)
Lng men cn s dng trong 1 ca:
Chn h s cha y l 0,9:
1,9
n=
=1,79 < 2
1,1774 .0,9
Chn 2 thng

1980
= 1,9(m3/ca)
3
1,032 .10

VII. Thng phi trn:

Lng bn thnh phm vo phi trn:

77090
3
=
70
,
2
(m
/ca)
3
1,098.10

Chn D = 2 (m) => Vpt: = 0,375 . .D = 9,42 (m3)

3

Ho =1,3D = 2,6 (m)

h = 0,3D = 0,6 (m)
H = 1,9D = 3,8 (m)
Thng ln cha sa trong 1h, vy c 8 m/ca. Chn h s
cha y l 0,9:
70,2
n=
1,03 < 2
9,42.0,9.8
Chn 2 thit b

VIII. Ni nu siro
Kch thc: H x D = 2 x 0,8 (m)
IX. Thit b ng ha:
Chn thit b ng ha k hiu APV (Den Mark)
Nng sut: 4000 lt/h
Cng sut: 2KW
Kch thc: 1200 x 1000 x 1370 (mm)
Ln 1:
48900
= 47383 ,7 (lt/ca)
i ra lt:
1,032

73266 ,7
= 2,28 < 3
S thit b: n =
8.4000
Chn 3 thit b

X. My rt sa (Bencopak)
Nng sut: 15000 hp/h
S ln rt : 8
Th tch mi hp: 180 ml
Kch thc: 5000 x 2100 x 2000
Mi gi rt c: 15000 x 180 = 2700000 (ml) = 2700 (l/h)
Mi ca cn rt: 66666,7 lt
Mi gi cn rt: 8333,3 lt
S thit b:

8333,3
n=
= 3,08 < 4
2700

Chn 4 thit b

XI. Thng cha hng liu

Chn thng hnh tr, y chm cu, kch thc:
D x H = 557 x 1000 (mm)
XIII. Thit b lc:
Chn thit b lc ly tm, kch thc 1000 x 1200 (mm)

Bng 4: tng kt s lng v kch thc cc thit b

STT

Tn thit b

Kch thc
(H x D)
(mm)

S lng

Tank hon nguyn

1900x1000

Tank cha nc hon nguyn

1900x1000

Thng cha AMF

1600x1000

Thanh trng

1980x1110

Ln men

3800x2000

Thng cha men

1900x1000

Thng phi trn

3800x2000

Ni nu siro

2000x800

ng ha

1200x1000

10

My rt

5000x2100

11

Tank cha hng liu

1000x500

12

Thit b lc

1200x1000

C. Mt bng tng th:

I. Xc nh v tr xy dng:
Khu cng nghip Viet-Sin ta lc ti khu cng nghip tp trung ca tnh Bnh
Dng, ang pht trin o t v kinh t x hi. Nm cch trung tm thnh
ph khong 25 km v pha Ty Bc
Li th v v tr: nm trong khu cng nghip ln, d dng lin doanh vi
cng ty sn xut sa bt. Tn dng cc u th khi xy dng trong cc khu
cng nghip nh c min thu xy dng, cc chi ph khc nh h thng
giao thng, c s h tng, h thng cp v x l nc Gn cc trung tm
thng mi, cc cng, cc nh phn phi ln nh TPHCM, ng Nai
Li th v kh hu: ch c 2 ma n nh, t thin tai
Li th v chnh sch u i ca tnh: min thu xy dng 3 nm, min
thu cho doanh nghip 5 nm, h tr vay vn v ku gi u t

II. Xy dng mt bng tng th:

1. Nh hnh chnh:
- C cu t chc trong cng ty:
Gim c
Ph G sn xut
Ph G kinh doanh
Ph G k thut
B phn ng lc: 2
B phn kinh doanh: 4
B phn cung ng: 2
B phn xy dng IT: 3
B phn y t: 2
B phn k ton: 4
B phn cng on: 1
Vy khu hnh chnh gm 22 ngi. Xy dng nh hnh chnh kiu m.

Din tch cho cn b gm G v 3 PG: 12m2/ngi

Din tch cho nhn vin vn phng: 4m2/ngi
Din tch cho cn b nhn vin l:
2
(
12
.
4
)
+
(
4
.
18
)
=
120
m
Din tch hi trng: 0,5 x 322 = 161 (m )
2

Trong : 0,5 : din tch cho 1 ngi

322: s ngi lm trong nh my 1 ngy
F1 = 120 + 161 = 281 (m2)
(F1 l din tch khu hnh chnh)
=> Ly F1 = 300 (m2) ( nh v sinh i km)
2. Nh n
Din tch chn: 2m2/ngi
Xy nh n cho 2/3 s ngi lm vic ca ng nht (126 ngi)
Fmin

2.126 .2
=168
(m2)
3

Khu bp: ta chn din tch bp l 5 x 10 x 8 (m)

2

 Xy dng nh v sinh i km nh n: Fvs= 9 m2

Vy F2 = F2 + Fvs = 218 + 9 = 227 (m2)
Ly F2 = 230 (m2)
3. Phng v sinh, git i
Xy dng phng v sinh dnh cho 60% nhn lc ca ng nht
0,6 x 98 = 59 (ngi)
Chn t l nam n l 1:1
Phng nam:
Thay qun o: 0,2 m2/ngi
Nh tm: 8 ngi /vi tm/ phng tm
C 30/8 = 3,75 < 4 . Chn 4 phng.
Din tch mi phng: 1,2 x 0,9 (m)
4 x 1,08 = 4,32 (m2)
Nh v sinh: chn 5 phng, din tch 0,9 x 1,2 (m)
5 x 1,08 = 5,4 (m2)

Phng git l: chn din tch 3 x 3 (m)

=> Fgit = 9 (m2)
Phng pht o bo h: chn din tch 3 x 4 (m)
=>Fbh = 12 (m2)
T : F3 = Fnam + Fn + Fgit + Fbh
= 15,72 x 2 + 9 + 12 = 52,44 (m2)
Din tch li i chim 20%F3: Fld = 0,2 x 52,44 = 10,488 (m2)

F3 = 52 ,44 +10 ,488 = 62 ,928 63

=>
Kch thc: 6,5 x 10 x 4
4. Kho thnh phm
- Thi gian lu kho l 5 ngy
- Mi thng cacton cha 40 hp, kch thc thng l 42x21x13(cm)
- Din tch chim ch mi pallet: 1,092 (m2)
- Mi pallet cha 10 chng thng. Mi chng cha 10 thng. Vy mi
pallet c 100 thng -> c 4000 hp sn phm/pallet
- Mi ngy sn xut 200000 lt -> 1111111( hp/ngy)
vy s pallet s dng trong 1 ngy: 1111111/4000=278 pallet

S pallet trong 5 ngy lu kho: 278 x 5 = 1390 pallet

- Din tch chim ch ca mi pallet: 1390 x 1,092 = 1517,88 (m2)
- Kho lu mu:
kch thc: 11 x 10 x 6 -> Flm = 110 (m2)
- Din tch li i chim 20% kho: 0,2 ( 110 + 1517,88) = 325,576
(m2)
F4 = 1390 + 110 + 325,6 = 1825,6
Kch thc kho: 100 x 19 x 6 (m)
5. Kho nguyn liu
- Kho cha RE: m bo sn xut cho 30 ngy
lng dng RE s dng trong ngy:
4,39 x 3 = 13,17 (tn/ngy) = 13170 (kg/ngy)
ng RE cha trong bao 50kg, kch thc: 0,8 x 0,4 x 0,2 (m)
mi chng 50 bao ->Hchng = 0,2 x 15 = 3 (m)
- Din tch nm ngang ca bao: 0,8 x 0,4 = 0,32 (m2)

H s khong cch gia cc bao l 1,1. Vy:

1,1.30 .13170 .0,32
FRE
(m2)

50 .15

= 185 ,5

Din tch li i: 20%FRE = 0,2 x 185,5 = 37,1 (m2)

Din tch kho ph gia: 20%FRE = 37,1 (m2)
F5 = FRE + (37,1 x 2) = 185,5 + 74,2 = 259,7 (m2)
Kch thc kho: 26 x 10 x 6 (m)
6. Kho bao b:
Kho bao b cha bao g cacton, hp giy, ng ht s dng trong 15 ngy
- Ba cacton xp gn, kch thc: 0,7 x 0,4 x 0,02 (m)
mi chng ba cha 2500 ba, din tch chim ch l 0,28 m2
mi ngy cn 27778 thng, trong 15 ngy cn 416670 thng
S chng ba dng trong 15 ngy: 416670/2500 = 167 chng
Din tch chim ch kho ca ba cacton: 167 x 0,28 = 46,76 (m2)
- Hp giy: kch thc: 17 x 9 x 2 (cm)
mi pallet cha 50 chng, mi chng 2500 hp giy -> mi pallet cha
125000 (hp)
s pallet cn trong 15 ngy:1111111/125000 x 15 =134 pallet

Din tch chim ch ca bao b hp giy: 1,092 x134 = 147 (m2)

- ng ht
kch thc mi bch ng ht: 40 x 20 x 10 (cm)
mi bch c khong 500 ng ht
mi chng ng ht c 500 bch -> mi chng c 250000 ng
S chng ng cho 15 ngy: 1111111/250000 x15 = 67 chng
din tch chim ch: 67 x ( 0,4 x 0,2 ) = 5,36 (m2)
din tch li i: 20% (5,36 +147 + 46,76) = 39,8 (m2)
F6 = 39,8 + 5,36 + 147 + 46,76 = 238,9 (m2)
kch thc: 24 x10 x6 (m)

7. Phn xng chnh: da vo bng 4, tng kt s lng v

kch thc thit b ta c bng sau:
Bng 5: kch thc thit b
Tn thit b

S lng

Di (mm)

Rng (mm)

Cao (mm)

Tank hon nguyn

1000

1000

1900

Tank cha nc hon nguyn

1000

1000

1900

Tank cha AMF

900

900

1600

Thanh trng

1980

4500

1110

Ln men

2000

2000

3800

Thng cha men

1000

1000

1900

Phi trn

2000

2000

3800

Ni nu siro

800

800

2000

ng ha

1000

1000

1200

10

My rt

5000

2100

3000

11

Tank cha hng liu

5000

500

1000

12

Lc

1000

1000

1200

Phn xng thit k dng ch I, v c sp xp nh sau:

- Thit b c s lng nhiu c sp xp theo chiu ngang
- Cc loi thit b sp xp theo hnh ch I dc theo chiu di phn
xng
- Dc phn xng c 1 li i rng 3m
- Khong cch gia cc thit b cng loi l 0,5m
- Khong cch gia 2 loi thit b l 2m
- Khong cch c cha ra 2 bn l 9m, mi bn 4,5m
- Khong cch ca ra sn phm v vo nguyn liu vi quy trnh
l 3.
T nhng d liu trn ta tnh c kch thc phn xng l:
50,5 x 20,5 x6
F7 = 1035,35 (m2)
8. Trm bin p: chn kch thc 6 x 4 x 4 (m)
=>F8 = 25 (m2)

9. Kho nhin liu

Lng du FO cn cho ni hi l 107,5 (kg/hi)
Lng du FO m bo sn xut trong 15 ngy
->lng FO cn d tr l: 107,5 x 24 x 15 = 38700 (kg)
Th tch ring ca du: 0,00108 (m3/kg)
Th tch du cn d tr: 38700 x 0,00108 = 41,796 (m3)
Chn citec cha du: D = 2500 (mm)
41,796
H = 6000 (mm)
= 1,419
29,44(m3)
=> Vcitec = 29,44
S citec cn:
-> chn 2 citec: kch thc 9 x 8 x 8,4 (m)

10. Nh xe
Chn 1 xe my/1m2 tnh cho ca ng nht ( h s xy dng l
80%)
100
= 157,5
F10 = 126.1.
(m2)
80
Kch thc: 16x10x4
11. Gara xe: gm 1 xe t v 2 xe bn
Chn 20 m2/xe, h s s dng l 80%
20.3
F11 = 0,8 = 75 (m2)
Kch thc 10 x 7,5 x 4,8 (m)

T nhng tnh ton trn ta c bng sau:

STT

Tn cng trnh

S lng D (m)

R (m)

H (m)

F (m2)

50,5

20,5

1035,25

Phn xng chnh

Phng bo v

12

Khu hnh chnh

30

10

300

Nh n

23

10

230

Phng SH VS

10

6,5

65

Kho thnh phm

100

19

1900

Kho nguyn liu

26

10

260

Trm bin p

24

Khu x l nc

40

18

720

10 Phn xng c in

54

11 Kho nhin liu

10

7,2

72

STT

Tn cng trnh

S
lng

D (m)

R (m)

H (m)

F (m2)

12

Nh ni hi

54

13

Nh pht in

36

14

Lnh trung tm

36

15

Khu cp nc

12

72

16

Thp nc

18

16

17

Nh xe

16

10

160

18

Gara t

7,5

4,8

75

19

Kho cha ha cht

24

20

R&D

10

50

21

KCS

10

50

22

Y t

15

23

Kho bao b

24

10

240

Tng

5500,25

III. Tnh xy dng

F
1. Din tch khu t: Fk = xd
K xd
Kxd = 30 40 % , chn 35%
5500 ,25
= 15715
=> Fk =
(m2)
0,35
2. H s s dng:

K sd =

Fsd
K k

Fsd = Fcy + Fgt + Fht = 0,26 x 3 x Fxd = 0,26 x 3 x 5500,25

= 4290,195 (m2)
=> K sd

4290 ,195
=
= 0,78
5500 ,25

Kch thc khu t: 160 x 100 (m)

D. Tnh ton k thut c th

I. Tnh in
in dng trong nh my bao gm:
+ in chiu sng.
+ in dng cho ng lc.
Yu cu in dng cho chiu sng:
- nh sng phi phn b u. khng c bng ti v khng lm lo
mt.
- m bo cht lng ca ri v hiu qu chiu sng i vi
cng trnh.
- m bo cht lng quang thng, mu sc nh sng v sng
ti thiu.

S dng phng php cng sut ring tnh ton. Ta c cng thc
tnh nh sau: P t c =
Trong :

Pt d
Pt d = Pt c. Sp (W )
Sp

+ Ptd: Tng cng sut cc n . W.

+ Ptc: Cng sut chiu sng tiu chun trn mt n v din tch. W/m2
+ Sp: Din tch ca phng m2.

Nu gi Po: l cng sut tiu chun ca n. (W)

Ta c s bng n khi cha lm trn:
Sau khi tnh c s bng n v lm trn ta c c s bng n
dng thc t nc
Tnh cng sut s dng thc t theo cng thc: Pcs = nc x Po

STT

Cng trnh

1 Phn xng
chnh
2 Phng bo v
3 Khu hnh chnh
4 Nh n
5 Phng SH-VS
6 Kho thnh phm
7 Kho nguyn liu
8 Trm bin p
9 Khu x l nc
10 Phn xng c
in
11 Kho nhin liu
12 Nh ni hi
13 Nh pht in
14 Khu lnh trung
tm
15 Khu cp nc
16 Thp nc
17 Nh xe
18 Gara oto
19 Kho cha ho
cht

F (m2)
1035.25

Pt
Ptd (W)
(W/m2)
12
12423

Po
(W)
200

nc
(ci)
62

Pcs (W)
12400

12
300
230
65
1900
260
24
720
54

6
8
6
4
6
6
4
6
6

72
2400
1380
260
11400
1560
96
4320
324

40
40
40
40
200
200
40
100
40

2
60
35
7
57
8
2
43
8

80
2400
1400
280
11400
1600
80
4300
320

72
54
36
36

4
8
8
8

288
432
288
288

40
100
100
100

7
4
3
3

280
400
300
300

72
16
160
75
24

4
4
4
4
6

288
64
640
300
144

100
40
40
40
40

3
2
16
8
4

300
80
640
320
160

T bng trn, ta c cng sut chiu sng thc t Pcs=39.04 kW

Yu cu in dng cho ng lc:

Cng sut ca cc ng c ti cc phn xng phi ph hp vi
yu cu ca thit b trong dy chuyn. Nu ta chn h s d tr
cng sut qu nh th d gy qu ti khi lm vic. Ngc li nu
chn qu ln th s tiu th nhiu cng sut ng thi lm gim h
s cng sut
STT

Thit b

1Tank hon nguyn

2Tank cha nc hon
nguyn
3Thng cha AMF
4Thanh trng
5Ln men
6Thng cha men
7Thng phi trn
8Ni nu siro
9ng ho

S lng

Cng sut
nh mc (kW)

3
4

3.9
5

Tng cng
sut
(kW)
11.7
20

2
8
3
2
2
1
5

2
12
2
7.5
11.5
4
2

4
96
6
15
23
4
10

T bng trn, ta c cng sut ng lc Pdl=243.9 kW

Tnh tng in nng tiu th hng nm:

S gi lm vic ti a trong nm: T= 709 ca * 8 gi/ca =5672(h)

A =(Pcs + Pdl) xTxA

=(39.04+243.9)x5672x1.03
=1652980.75 (kWh)
Trong :
A l h s hao tn trn mng in (3%)

II. Tnh hi
Trong cc nh my thc phm, cp nhit cho cc thit b ngi
ta thng s dng tc nhn l hi nc bo ho. Thng c
dng vi mc ch gia nhit nh: thanh trng sa, nng nhit sa,
chy ra thit b Ngoi ra hi nc cn c dng phc v
cho sinh hot, v trng cho cc thit b trc v sau mi ca sn
xut.
S dng hi nc trong sn xut c mt s u im sau:
- Hi nng truyn nhit u, khng xy ra hin tng truyn nhit
cc b, d iu chnh nhit bng cch iu chnh p hi.
- Thun tin cho vic vn hnh cc thit b, khng cng knh, phc
tp, chim mt phn din tch nh trong phn xng.
- Khng gy c hi, m bo v sinh cho sn xut, nn c
dng cho sn xut thc phm.
- Khng n mn thit b, c th vn chuyn i xa bng ng.
- m bo v sinh cho sn xut.

Nng sut s dng hi:

Thanh trng : 500kg/h (8 my)
un AMF: 200kg/h(2 ci)
Nu siro ng: 80kg/h (1 ci)
Lm nng nc hon nguyn : 60kg/h (4 ci)
Ln men: 40kg/h (3 ci)
ng ho: 100kg/h (5 ci)
Tng lng hi s dng trong cc thit b: 5340kg/h
Hi kh trng thit b = 20% tng lng hi = 1068kg/h
Hi sinh hot khong 0.5kg/ngi/h
126x0.5 = 63kg/h
Hi tht thot khong 8% = 427.2 kg/h
=> Tng lng hi tiu th: 5340+1068+63+427.2=6898.2kg/h

 Chn ni hi:
Ni hi t du ng l lch tm:
- Cng sut hi: 7000~8000kg/h.
- p sut hi: 10 bar.
- Nhit hi: 183oC.
- Kiu ng l ng la, nm ngang.
- 3 pass, hp khi t, ng l b tr lch tm.
- Hiu sut: 89 ~ 90%.
- iu khin: hon ton t ng ( t ng cp nc,
nhin liu, khi ng).
- Nhin liu t: du DO, du FO, gas.

III. Tnh nc
Nc nguyn liu: (35.074+3.087+18.54)x3=170.1m3/ngy
Nc l hi: 6898.2kg/h = 6.8982m3/h = 165.56m3/ngy
Nc sinh hot: 35l/ngi/ngy
Tnh ton cho 60% nhn lc ca ng nht:
77x0.035=2.695m3/ngy
Nc ra xe, ti cy: 5m3/ngy
Nc cu ho d phng: 50m3/ngy
Nc v sinh thit b nh xng: 1.5m3/h = 36m3/ngy
Chi ph nc k n h s s dng khng u (K = 1,5):
G = 429.36x1.5 = 644m3/ngy

Tnh kinh t
I.

Vn u t cho ti sn c nh
1. Vn xy dng nh my

STT

Cng trnh

1Phn xng chnh

2Phng bo v
3Khu hnh chnh
4Nh n
5Phng SH-VS
6Kho thnh phm
7Kho nguyn liu
8Trm bin p
9Khu x l nc
10Phn xng c in
11Kho nhin liu
12Nh ni hi
13Nh pht in
14Khu lnh trung tm
15Khu cp nc
16Thp nc
17Nh xe
18Gara oto
19Kho cha ho cht
20R&D
21KCS
22Y t
23Kho bao b

F (m2)

n gi (106/m2)

Thnh tin (106)

1035.25
12
300
230
65
1900
260
24
720
54
72
54
36
36
72
16
160
75
24
50
50
15
240

1.5
0.8
1.3
1
0.8
1
1
0.8
0.9
0.8
0.8
0.8
0.8
0.8
0.9
1
0.8
0.8
0.8
1.2
1.2
1
0.8

1552.875
9.6
390
230
52
1900
260
19.2
648
43.2
57.6
43.2
28.8
28.8
64.8
16
128
60
19.2
60
60
15
192

 Vn u t xy dng: V1 = 5878.275x106
Cc cng trnh ph: tng, h, ng, cng rnh, cc khon
khc = 30% V1
Chi ph thm d thit k: 10% V1

Tng vn u t xy dng:
V1 = 1.4 V1 = 8229.585x106
Khu hao xy dng: Hxd = 5%V1 = 411.48x106
2. Vn u t my mc thit b

II. Tnh lng

STT

Nhn lc
(106)

Lao ng trc tip

Nhn vin bo v, nh n, v
sinh, li xe
3 Nhn vin hnh chnh
4 Nhn vin k thut
5 Nhn vin kinh doanh
6 Y t
7 Nhn vin KSC
8 Nhn vin R&D
9 Trng ca, trng phng
10 Ph gim c
11 Gim c

1
2

S
Lng
lng thng
(106)
84
11
5
7
4
2
3
3
3
3
1

3.5
3

Lng
nm
(106)

Tng
lng
nm
(106)
42
3528
36
396

3.5
42
4
48
4
48
3
36
8
96
8
96
8.5
102
15
180
30
360
Tng L1 =

210
336
192
72
288
288
306
540
360
6516

 Tng lng ca cn b cng nhn vin 1 nm:

L1 = 6516x106

* Tin bo him x hi: 16%L1

* Tin bo him y t: 3% L1
* Kinh ph cho cng on: 2%L1
* Bo him tht nghip: 1% L1
* Ph cp: 10% L1
Qu lng ca nh my trong 1 nm:

L1=(1+0.16+0.03+0.02+0.01+0.1) L1=
1.32L1
=8601.12x106

III. Chi ph sn xut 1 nm

1. Nhin liu s dng chung
ST
Danh mc
T
1 Nc
2 in
3
4
5
6

Du DO
Du FO
Xng
Du nhn

n v n gi S lng Thnh tin

(103) (1 nm)
(103)
m3
6
180320
1081920
kW
1.7
1652980. 2810067.27
75
5
lt
21
lt
15
228652.5 3429787.5
lt
23
lt
50
Tng N1 =

2. Nguyn liu s dng ca dy chuyn sn xut

STT
1
2
3
4
5
6
7
8

Danh mc

n v n gi S lng S lng Thnh

(103)
(1 ca)
(1 nm
tin
709 ca)
(103)
S a b t g y
kg
42
11362
8055658 477204
AMF
kg
15
2964
2101476
44460
ng RE
kg
19
4390
3112510
83410
Hng liu
lt
200
1323
938007 264600
Lactose
kg
50
416
294944
20800
Men
kg
500
1980
1403820 990000
Bao b hp
hp
1
370370 26259233 370370
giy
0
ng ht nha ng
0.2
370370 26259233
74074
0
Tng N2 = 2324918

IV. Tnh gi thnh cho 1 n v sn xut