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Cascade Presentation 130811
Cascade Presentation 130811
Cascade Presentation 130811
Energy Consumption
By Marcus Wilcox, President
Our Company
Offices in Oregon, Utah, and Washington Staff of 75 (incl. 45 Engineers) Industrial energy efficiency consulting Food processing, warehouses, pulp & paper, petrochemical, manufacturing Worked on 700 to 800 ammonia refrigeration systems (incl. 250 refrigerated warehouses) Services include: Energy Management (EM) program design and implementation Tune-ups (i.e., kaizen blitzes or retro-commissioning) Retrofit & new construction project assistance Design and management of utility energy efficiency programs A few of our corporate EM customers: Americold Sysco GCCAs Service Partner for Energy Management
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Blast freezing and process loads can increase refrigeration percentage dramatically
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Warehouse Evaporators
Blast Freezing
Screw Compressors
Reciprocating Compressors
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Condenser Fans
Electric Defrost
Evaporator Fans
Time Clocks
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Measuring Repair Tuning Improving Practices Improving Schedules Collaborating with Trade Allies
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Is Water Flowing?
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Current technologies
Metal Halide T8 and T5 Fluorescent LED
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Idle power draw Impact on peak demand Ability to facilitate or cooperate in demand management
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1,600
450
1,400
400 350
300 1,000 250 800 200 600 150 400 Chargers 100
1,200
Main Meter
200
50
Tue-11/11
Wed-11/12
Thu-11/13
Fri-11/14
Sat-11/15
Sun-11/16 Date
Mon-11/17
Tue-11/18
Wed-11/19
Thu-11/20
Fri-11/21
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Traditional Technology
Relatively slow High maintenance Susceptible to damage Extremely high heating requirements in freezer applications
Radiant heaters Heated blowers In some cases, 5% to 15% of total facility energy use!
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Miscellaneous Loads
Freezer Floor Heating Offices (Lighting, HVAC, Plug Loads) Exterior / Parking Lot Lighting Truck Shops Dry Warehouse HVAC
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Correcting quality (e.g., transients, harmonics) may be helpful, but does not save energy
Other than lighting and battery charging, it is all about shaft horsepower
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Aggressive goals:
10% after 1st year 25% after 3rd year Another 5% by 6th year
Four-Prong approach
Corporate goal and commitment Energy Information Systems Tune-ups at every DC in 18 months Retrofits and highefficiency new construction
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This report is seen across company. Requires monthly collection of 500+ utility bills
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2005
kWh/day
-
2,000
4,000
8,000
10,000
12,000
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2005 2007
kWh/day
-
2,000
4,000
8,000
10,000
12,000
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2005 2007
kWh/day
2010
2,000
4,000
8,000
10,000
12,000
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ar
ay
Fe b
Ju l
Au g
Ja n
Ap r
Ju n
Se p
ov N
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ec
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Closing Questions
Do you have energy policy & goals? Do you accurately and fairly track energy performance? Is Energy Management a topic & priority for executive team? Is there executive support and funding to meet energy goals? Do you have an Energy Champion in place? How will you vet investment opportunities? How are you going to achieve real, substantial, sustainable savings?
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Thank You
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