SIGNING OF SRCC(SAFETY RULES CLEARANCE CERTIFICATE) BY ERECTION DEPT. CHECKING OF EQUIPMENT AS PER CHECK LIST.

CLEARANCE FOR RUNNING OF EQUIPMENT S BY CONCERN GROUPS. PROTECTION CHECKING OF MOTOR CHECKING OF DIRECTION OF ROTATION TRIAL RUN OF MOTOR FOR 8HRS GREASING OF MOTOR BEARINGS LOGGING OF CURRENT ,BRG TEMP ,VIBRATION AND ABNORMILITY IF ANY.

STEPS FOR COMMISSIONING OF DRIVE , PUMPS AND FANS

STEPS FOR COMMISSIONING OF FANS

CHEMICAL CLEANING OF LUBE OIL SYSTEM OIL FLUSHING OF LUBE OI L SYSTEM(BYPASSING BRG AND THRG BRG) SIGINING OF PROTOCOL BY CONCERN DEPARTMENT CHECKING OF FAN PROTECTION COMMISSIONIG OF LUBE OIL SYSTEM AND INSTRUMETATION TRIAL RUN OF FAN FOR 8 HRS LOGGING OF BRG TEMP,VIBRATION, RUNNING CURRENT

STEPS FOR COMMISSIONING OF FANS

CHEMICAL CLEANING OF LUBE OIL SYSTEM OIL FLUSHING OF LUBE OI L SYSTEM(BYPASSING BRG AND THRG BRG) CHECKING OF FAN PROTECTION COMMISSIONIG OF LUBE OIL SYSTEM AND INSTRUMETATION TRIAL RUN OF FAN FOR 8 HRS LOGGING OF BRG TEMP,VIBRATION, RUNNING CURRENT

SL NO

ACID

Blr water Concentr Quantity ation in required %

CHEMICAL USED

Used for SL NO Process

ACID

Blr water Concentr ation in %

Hydrochl oric acid 5 % + 1 % 70 tons (HCL) Rodine 0.20 % Ammoniu m 0.25 % Bifloride 800 lts 1000 kg

Acid pickling & soaking

Hydrochl oric acid 5 % + 1 % (HCL) Rodine 0.20 % Ammoniu m 0.25 % Bifloride

Ammonia ted Citric 0.2 % Acid

800 kg

Ammonia ted citric acid rinse

Ammonia ted Citric 0.2 % Acid

Di/Trisod 0.1 % & ium 0.2 % in phosphat the boiler e

Di/Trisod 0.1 % & Neutraliz ium 800 & 0.2 % in ation phosphat 1500 kgs the boiler process e

PROTOCOL

SL. Protection No. 1. 1 Post purge trip 1. 2 Both ID off 1. 3 Both FD ON and ID B off 1. 4 and O/L gate closed. 1. 5 Motor bearing Temp. 1. 6 Fan bearing Temp. 1. 7 Winding Temp. 1. 8 Motor brg. vibration 1. 9 Fan brg vibration

Alar m

Tripping

Delay/status checked checked checked checked

80
65 100 5 12

> 90 C
> 75 C > 110 C >7.1mm/sec >19.8mm/se c

2 sec.
2 sec 2 sec. 10 sec. -

LUB-OIL SYSTEM PU MP TIM Dis E cha rge Pre ssu re Co ntr ol oil pre Bef ssu re Oil Temp cooler Tan k Oil Lev wa el

BEARING TEMPERATURE Motor Fan DE

VIBRATION

SL No

Lub Filt -Oil er Pre DP ssu re

MOTOR ND E (3) DE NDE H

FAN

Aft

DE

ND E

Th (1)

Jr (2)

2
3 4 5 6 7 8

STEPS FOR COMMISSIONING OF BCW PUMPS

CHECKING OF EQUIPMENT AS PER CHECK LIST TO ENSURE HEALHTINESS OF ERECTION. SIGNING OF SRCC(SAFETY RULES CLEARANCE CERTIFICATE) BY ERECTION DEPT. CLEARANCE FOR RUNNING OF EQUIPMENT BY CONCERN GROUPS. FLUSHING OF FILL AND PURGE LINE. FLUSHING OF AUXILLARY COOLING CIRCUIT. CONTINOUS PURGING TILL CONDUCTIVITY COMES TO DESIRED VALUE.

 MEGGERING OF MOTOR. PROTECTION CHECKING OF MOTOR.(CAVITY TEMP,WINDINGS TEMP AND COLLING WATER FLOW) LOW PRESSURE COOLING WATER SHOULD BE CHARGED. DISCHARGE VALVE SHOULD BE OPEN. ENSURE THAT MOTOR HAS BEEN VENTED. THREE FLICK START FOR 5SEC WITH 10 MINUTES INTERVAL FINAL START RUN FOR 20 MINUTES. CHECK FOR DISCGARGEPR. AND DP.
CHECKING OF VIBRATION,CAVITY TEMP.

BCW PUMP
BCW PUMP IS SINGLE STAGE, GLANDLESS ,SINGLE SUCTION DOUBLE DISCHARGE, CENTRIFUGAL PUMP.

TECHNICAL DATA SHEET

Type:Single Suction - Double Discharge Design Pressure:213.5 kg/cm2 Design Temperature:370C Hydrostatic Test Pressure:320 kg/cm2 Suction Pressure:198 kg/cm2 Quantity Pumped:3021 m3/hr

BCW P/P START PERMISSIVES Pump protection criteria not present AND LP cooling water flow > 1.26 lps AND Pump casing to suction manifold DT < 38 degc AND Motor Cavity temp >2 degc & < 63 degc AND Discharge Valve Stem-1 open AND Discharge Valve Stem-2 open AND Switchgear available AND Boiler drum vent valves closed AND Switchgear not disturbed AND CW supply to BCW pumps normal CW SUPPLY TO BCW PUMPS BCW EMG CW tank level not low

 )
1) 2) 3) 4)

TRIP PROTECTION
Motor Cavity temp very high ( > 66 degc) Discharge Valve Stem-1 not open Discharge Valve Stem-2 not open Electrical Protection acted

BCW CW BOOSTER PUMP

AUTO START Other running booster pump tripped Other booster pump ON AND discharge press < 3ksc Overhead tank level low

1) 2) 3)