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Final
Final
Final
Saving Potential
If all European light sources were changed to existing energy efficient technologies it would produce:
* Source: ELC
Saving Potential
* Source: ELC
Saving Potential
* Source: ELC
Saving Potential
* Source: ELC
Saving Potential
* Source: ELC
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9 Manufacturing Units
Estd. 1956
A Multiproduct Group
Manufacturing Infrastructure
All Units are ISO-9001:2001 Certified
Mission : is to provide energy efficient and environmentally friendly lighting products to various consumers so as to minimize energy consumption and turn our country around from power deficit to power surplus. LED lighting is the optimal solution
LED Technology
Copyright 2006-2007 Lighting Magazine May 07
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Application of LEDs
These days LEDs has found the application in every field right from the indicators (from where they had started) to high light output applications.
LEDs Products are proven to be cutting edge technology and have unique features and result in higher energy efficiency, quality and reliability.
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Features
Long lifetime
Benefits
50,000 Hours to 70% Lumen Maintenance 100Lm/W Instantaneous light Minimal system losses Environmentally sound Lighting effects and power saving Infinite colour palette Loves cold temperatures
Energy efficiency
No warm-up required Directionality
No Mercury or Lead
Infinitely dimmable Colour saturation Instant cold starting
LED Efficacy
100 Watt GLS Incandescent Bulb Energy Visible Light 5% LED Energy Visible Light 15%
Heat 95%
Heat 85%
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Conventional Lighting
Reflector
LED
~90 view angle
Fixture efficacy
Incand
17 lm/W
Coefficient of Utilization
Coefficient of Utilization
58%
Fixture Efficacy
Coefficient of Utilization
80%
Fixture Efficacy
80 lm/W
81 lm/W
LED Chip
LED Chip Brightness and efficacy Phosphor system Colour temperature and stability
LED Chip Package Phosphor
Package Protects the chip and phosphor Helps with light and heat extraction Primary in LED lifetime Lifetime >> two key factors: Working temperature (cool environment) Power management (350mA / 700mA / 1000mA)
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Definitions
Based on internal long-term reliability testing and standardized forecasting methods, the LED manufacturer projects LEDs to maintain an average of 70% lumen maintenance after 50,000 hours. Temperature, Ambient Air (TAIR): The temperature of the air immediately surrounding the LED Temperature, Junction (TJ): The temperature of the junction of the LED die inside the LED lamp Forward Current (IF): The amount of current flowing through an LED lamp operating in forward bias, typically measured in milliamps (mA).. 350mA, 700mA, 1000mA..
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Energy efficient Contains mercury High price vs. incand. Problems in cold temps High Intensity Discharge
Halogen
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* Typical expected performance in real-life applications. Based on mean lumens, and including ballast/driver, thermal equilibrium and typical fixture Coefficient of Utilization losses.
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Mercury
Typical Hg Lamps per year Mercury per Content (2009, EMEA) year (kgs) (mg/lamp) Kg of Mercury/yr released in EU if xx% are recycled
30%
0
20%
0
10%
0
5%
0
2%
0
1%
0
2,814,952,558
411,929,619
3.9
1,225,940,728
4,743
3,320
3,794
4,269
4,506
4,648
4,696
765,504,870
3,828
2,679
3,062
3,445
3,636
3,751
3,789
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102,602,193
3,591
2,514
2,873
3,232
3,412
3,519
3,555
Total (kgs/year):
12,162
8,513
9,729
10,945
11,554
11,918
12,040
If CFLs are not recycled properly, up to 25 per cent of the mercury contained in CFLs could be released into the atmosphere, [through] Bulb breakage during transport, vaporisation during incineration [and] evaporation from landfills. For the EU, the study reports a mercury distribution factor, stating that 9.2 per cent of mercury contained in CFLs is eventually emitted to the atmosphere. http://ec.europa.eu/environment/integration/research/newsalert/pdf/129na1.pdf
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Process
Design
1 Concept
Power Management
3 LED
Optics/ Lens
End Product
Thermal Control
LED Chip
Optics/ Lens
LED driver
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Why??? The widespread use of LEDs over the next 10 years can:
Save energy Save money Help protect the environment Better quality of lighting New capabilities (dimming, occupancy sensing, cold starts)
Lighting 22%
US Electricity Consumption
LED lighting can reduce electricity needs for lighting by more than 60%
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Summary
LEDs arevery energy efficient >100lm/W (near-term roadmap to >150lm/W) Are directional No wasted light, any pattern possible Have very long lifetime >50,000 hours to 70% Lumen Maintenance (L70) Are inherently rugged No filament to break Start instantly nanoseconds vs. > 10 min re-strike (HID) Are environmentally sound no Hg, Pb, heavy metals Are infinitely dimmable, controllable New lighting features, power savings Love cold temperatures No cold starting issues
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LED - Applications
Architectural building exterior and interior lighting: Create special effects, including colour changing (e.g., hotel, restaurant, casino, fountain, landmarks); Floodlights, Accent lights, Path lights In-ground and underwater lights
Retail Display: Display case lighting General merchandise lighting Refrigerated display case lighting
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Pressure die-cast aluminum alloy LM24 for housing gear and extruded aluminum lamp housing (heat sink) for better heat transmission. Ingress Protection: IP65/66 Epoxy powder coated Siemens grey after phosphochromate treatment. Voltage Range: 80V- 270V THD <15 % Available in 30W, 60W, 90W and 120W.
Engineering plastic with decorative end caps (Orbit, orbit plus, Venus.) or
Extruded aluminum with deco end caps ( Pearl, and Aries ) High power factor ( > 0.95 ) , Replaceable electronic ballasts are provided with all the Luminaries.
Suitability for supply voltage between 150 V to 270 V in standard execution Luminaries available with ribbed acrylic diffusers except Pluto and orbit Color options provided in end caps for Pearl All luminaries are provided with Central cord and mounting clips for installation .
TRIM suitable for T5 lamp,(i,e. 28 W) lamp provided with electronic ballast having p.f. > 0.95.
STRIPLITE suitable for T8 lamp and 36W. The luminaries is available with HF electronic ballast with HPF greater than 0.95 or low loss copper wound ballast. All the luminaries are suitable for Voltage range from 150 V to 270 V.
Luminaries are available for CFL lamps ranging from 9 W to 36 W non retrofit lamps
Housing of CRCA Powder coated ( Alfa, Ranger , Frazer ) or powder coated aluminum ( Astor )
Industrial Luminaries
Box type luminaries of CRCA powder coated with and without powder coated reflectors , suitable for 1 X or 2 X T 5 28 W ( Satin, Satin Plus ), 36 W lamps ( Legacy and legacy plus ) Suitability for HF electronic as well as low watt loss copper wound magnetic ballasts Push fit type lamp holders made of engineering plastic with electrical grade brass contacts
Sleek and well designed luminaries also available in extruded aluminum version suitable for 1 x 28 W as well 2 X 28 W lamps ( Exal )
STREET LIGHTS
Side reflectors made up of high purity pre-anodized aluminum sheet. Suitable for a pole with arm OD of 50mm dia (max.) with the help of 2 bolts. City by-lanes, Internal roads, Housing societies
Housing Deep drawn Aluminum housing. Cover Thermoformed methacrylate, UV stabilized, acrylic receded lenses. Finish Epoxy powder coated grey housing . Optics Reflector made up of high purity pre-anodized aluminum sheet. Models: Available in 4x14 T5 lamp, 4x24W T5 lamp, 2x14W T5 lamp and 2x24W T5 lamp
500 W
Features
1000 W
Suitable for double ended Halogen 500 W , 1000 W Pressure die cast aluminium alloy housing , painted black easy to handle and install. Excellent finish , Resistant to corrosion. Front Glass heat resistant and toughened Replacement of lamp opening front glass. IP classification : IP 54
Both the luminaries have Pressure die cast aluminum alloy , light weight housing. Luminaries painted in attractive Grey color.
High efficiency copper wound ballast and other accessories integrated with luminaries housing ( Integral luminaries )
Stainless steel toggles replacement of lamp by opening front glass. IP classification : 65 MS powder coated brackets 70 W luminaire in symmetric distribution , 150 W in asymmetric distribution Applications : Car parks, security areas, Faade lighting etc.,
Housing Single piece die-cast aluminum alloy LM-6 with aerodynamic contour. Cover Thermoformed methacrylate, UV stabilized acrylic lenses or heat resistant toughened glass with IP54/ IP65 protection respectively. Finish Epoxy powder coated grey after phosphochromate treatment. Optics Pot shaped reflector drawn out of high purity aluminum sheet and electrochemically brightened & anodized. Applications Drive-in roads, City main roads, Industrial areas.
Housing Single piece deep drawn aluminum sheet. Cover Thermoformed methacrylate, UV stabilized, acrylic receded lenses. Finish Epoxy powder coated grey housing & powder coated white control gear tray after phosphochromate treatment. Optics Reflector made up of high purity pre-anodized aluminum sheet. Models: Available in 1x36W FPL, 2x36W FPL, 1x28 T5, 1x40W FTL.
Features Suitable for High pressure Metal halide , tubular 250 W / 400 W lamp Both the luminaries have Pressure die cast aluminum alloy , light weight housing. Luminaries painted in attractive black color. High efficiency copper wound ballast and other accessories integrated with luminaries housing ( Integral luminaries ) Stainless steel toggles replacement of lamp by opening front glass. Luminaries can offer symmetric as well as asymmetric light distribution
THANK YOU
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